P 4/ 8

Repair

[3] -2. Spiral Bevel Gear 37 and Ball Bearing 6201DDW (cont.)

ASSEMBLING

Do the reverse of the disassembling steps.

Important: Do not to forget to install Labyrinth ring because it is an important part that prevents dust from entering into Bearing box. (Fig. 9)

How to fit Retaining ring S-12 in place

See Fig. 10.

After installing Spiral bevel gear 37 and Wave washer 12 on Spindle;

1)Put Retaining ring S-12 on Retaining Ring Setting Jig (No.1R343) from the tapered end of the jig.

2)Put the jig onto Spindle, then put Bearing Setting Pipe 20-12.2 (No.1R028) over the jig.

3)Using arbor press, press down the pipe till the retaining ring is securely fitted in place on Spindle with a snap.

Fig. 9

Labyrinth ring

Bearing box

Spindle

Fig. 10

 

No.1R028

Retaining

Retaining

ring S-12

ring S-12

No.1R343

 

[3] -3. Disassembling/Assembling Shaft Lock Mechanism

DISASSEMBLING

1)Remove Bearing box from Gear housing.

2)Pull off Shoulder pin 4 with pliers while pushing Pin cap with finger. (Fig. 11)

Note: Do not pull off Shoulder pin 4 without holding Pin cap because Compression spring 8 would sling Pin cap.

ASSEMBLING

Push Shoulder pin 4 through Gear housing and Compression spring 8 into Pin cap.

Note: Do not reuse removed Pin cap because removal of Shoulder pin 4 damages the inside surface of Pin cap, producing plastic dust. Therefore, be sure to use a new Pin cap for replacement and to remove all the plastic dust on Shoulder pin 4.

Fig. 11

Shoulder pin 4

Gear housing

Compression spring 8

Pin cap

[3] -4. Tightening Tapping Screws That Fasten the Field

Tighten the two tapping screws that fasten Baffle plate and Field to the recommended torque of 1.1 - 1.3 Nm.

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Makita 9556HN, 9557HN Repair Spiral Bevel Gear 37 and Ball Bearing 6201DDW, Disassembling/Assembling Shaft Lock Mechanism