Makita EK7651H, EK7650H dimensions P 6, 4DISASSEMBLY/ASSEMBLY 4-2.Starter assembly, Repair

Repair

[4]DISASSEMBLY/ASSEMBLY

[4]-2. Starter assembly

DISASSEMBLING

(1)Loosen three M5x19 - Hexalobular socket head bolts, then remove Starter assembly. (Fig. 10)

(2)When Starter rope is not broken;

1.Make a slack of Starter rope then hook it on U-shaped notch of Reel. (Fig. 11)

2.Be sure to loosen the spiral spring force by turn Reel clockwise to spin Starter rope around Reel before the step (3). (Fig. 11)

(3)Loosen M6x20 Set screw with Phillips screwdriver No. 3. (Fig. 11)

(4)When Reel is removed from Starter case, insert a index finger carefully to the reverse side of Reel and then remove Reel from Starter case with Spiral spring attached. (Fig. 12.)

Fig. 11 Fig. 12

P 6/ 19

Fig. 10

M5x19 - Hexalobular socket head bolt (3 pcs.)

Starter assembly (gray portion)

U-shaped	Starter case
notch of Reel
Reel
Starter rope	Hold Spiral spring
	by an index finger.
	Reel
M6x20 Set screw	Spiral spring

ASSEMBLING

(1)If Spiral spring pops out of Reel, put it back in place by setting

the outer end of Spiral spring in place in Reel first, then by winding Spiral spring counterclockwise towards the center of Reel. (Fig. 13)

(2)Apply a little amount of Makita grease N No.2 to the whole surface of Spiral spring.

(3)Put Starter rope through Starter case complete.

After passing the one end through Starter knob and Rope stopper, tie the end as drawn in Fig. 14. Then cover the top of Starter knob with Cap.

After passing the other end from the hole of Starter case to Reel, tie the end in Reel.

(4)Wind Starter rope around Reel for the 2/3 length (When the whole length is 1m, wind 66cm.)

(5)While setting the inner end of Spiral spring into the center slot of Starter case, assemble Reel to Starter case properly.

(6)Tighten M6x20 Set screw with Phillips screwdriver No. 3. (Fig. 11)

(7)Make a slack of Starter rope then hook it on U-shaped notch of Reel. (Fig. 11) Turn Reel counterclockwise to spin Starter rope around Reel.

Important: Make sure that the proper spring force is effective to Starter assembly by turning Starter knob by hand and it can be returned back to the original position. (Fig. 15)

Even if Starter rope is pulled to the full, there is room to rotate Reel because of Spiral spring performance.

Fig. 13

Reel

Fig. 14

Fig. 15

Set the outer end of

Spiral spring here.

Spiral spring

Cap

Rope stopper

Starter knob

Hole of Starter case