Repair
[4]DISASSEMBLY/ASSEMBLY
(1) After completion of the steps (1) and (2) on
(2) Loosen two M5x45 Hexalobular socket head bolts, then remove Carburetor and Filter gasket from Carburetor mount. (Figs. 33 and 34)
Note: Use 1R311 to hold/ pinch Tubes to lever it up for easy removing.
Do not use the sharp edged Pliers that causes damage to Tubes. (Fig. 35)
(3) Remove Contact spring. (Fig. 36)
(4)Carburetor WT can be disassembled as shown in Fig. 37.
Note: • Check the components’ shrinkage, hardening or breakage due to aged deterioration. If any, replace it with a new one.
•Carburetor for some countries is different from Carburetor WT. (Fig. 37) The components cannot be supplied individually because of the regulation for compliance with standards.
(5)Before mounting the inner parts of Pump body assembly in place, make sure that the tip of Inlet needle valve is neither worn nor deformed.
Note: The inner parts are not available individually. If you need some of the inner parts, order Pump body assembly.
(6)Make sure that Inlet screen is not clogged, then set it back in place.
(7)Spray carburetor cleaner in all the fuel lines of Carburetor, then after several minutes, wash out dirt and debris with clean gasoline.
Fig. 33 | Fig. 34 |
Filter bracket
M5x45 Hexalobular socket head bolt
Carburetor WT | Filter bracket |
Carburetor gasket |
|
| M5x45 Hexalo- |
| bular socket head |
| bolt (2 pcs.) |
Throttle linkage |
|
(2 pcs.) |
|
Fig. 35
| 1R311 | |
Tube | The shape edges | |
damage Tubes. | ||
|
Fig. 36
Tank complete
Contact spring
Fig. 37
Inner parts of Pump body assembly
Metering lever pin Screw
Metering Spring lever
Inlet needle valve
Screw assembly (4 pcs.)
Metering cover
assembly
Metering diaphragm
assembly
Metering diaphragm gasket
Inlet screen
Limiter cap
Pump body assembly
Pump diaphragm
Pump gasket
Pump body assembly
Spring
Idle adjust screw Screw