
P 2/ 17
 Repair
 Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
[1] NECESSARY REPAIRING TOOLS
| Code No. | Description | Use for | ||
| 1R003 | Retaining ring S pliers  | Removing Ring springs | ||
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| 1R005 | Retaining ring R pliers  | Removing Retaining ring (INT) round  | ||
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| 1R023 | Pipe ring ( for Arbor press) | When it is difficult to remove Armature from Crank housing complete. | ||
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| 1R089 | Bearing extractor | When it is difficult to remove Ball bearing 6203LLU. | ||
| 1R132 | Nose  | Attachment for 1R089 to remove Ball bearing 6203LLU | ||
| 1R139 | Drill chuck extractor | 
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 | M8x40 Hex socket head bolt | Removing Crank shaft | 
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 | Flat washer 8 | 
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| 1R212 | Tip for Retaining ring pliers | Attachment for 1R003 to remove Ring springs | ||
| 1R214 | Taper sleeve | Fitting Fluoride ring on Impact bolt | ||
| 1R229 | 1/4” Hex shank bit for M5 | Unscrewing/ screwing M5 size Hex socket head bolt | ||
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| 1R230 | 1/4” Hex shank bit for M6 | Unscrewing/ screwing M6 size Hex socket head bolt | ||
| 1R239 | Round bar for Arbor  | When it is difficult to remove Armature from Crank housing complete. | ||
| 1R269 | Bearing extractor | Removing Ball bearing 608DDW from Armature’s commutator end | ||
| 1R288 | Screwdriver magnetizer | Magnetizing screwdriver when removing Steel balls | ||
| 1R291 | Retaining ring S and R pliers | Removing Ring spring 34 when disassembling Barrel section | ||
| 1R306 | Ring spring removing jig | When it is difficult to remove Armature from Crank housing complete. | ||
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| 1R363 | Ring spring removing tool | Removing Ring spring 25 | ||
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[2] LUBRICATIONS
Apply the following lubricants to the portions to protect the parts and product from unusual abrasion.
| Item No. | Description | 
 | Portion to lubricate | 
 | Lubricant | Amount | |
| 1 | Tool holder cap | 
 | Lip portion | 
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 | Makita grease | a little | 
| 7 | Tool retainer | 
 | Belly portion where Hammer bit contacts | N.No.2 | 
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| 16 | Steel ball 4.8 (4pcs.) | Whole portion | 
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| 19 | Fluoride ring 28 | 
 | The surface where Tool holder contacts | 
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| 21 | Impact bolt | 
 | Cylindrical portion of Striker side | 
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| 22 | Ring 20 | 
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 | a little | 
| 23 | Rubber ring 20 | 
 | Whole portion | 
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| 27 | Flat washer 23 | 
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 | Makita grease | 
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| 31 | O ring 24 | 
 | The surface where 32 | Cylinder contacts. | R.No.00 | 
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| 32 | Cylinder 32 | 
 | Inside between Striker and Piston. | 
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 | 7g | |
| 38 | O ring 46 | 
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| 49 | Pin 8 | 
 | Whole portion | 
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 | a little | 
| 51 | O ring 26 | 
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| 53 | Connecting rod | 
 | The hole in which Crank shaft’s pin is inserted | 
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| 58 | Crank housing complete Crank room | 
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 | 20g | ||
| Fig. 1 | 
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 | O ring 23 between Fluoride ring | ||
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 | Change ring | 
 | 28 and Impact bolt | 
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 | Note: Do not apply any grease | ||||
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 | 19 | |||
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 | Tool holder | 
 | to O ring 23 attached to | ||
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| 1 | Striker | 
 | 7 | 
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 | Fluoride ring 28. | 
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| 16 | 31 | 
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 | 21 | 
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 | Guide ring | |||
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 | Lock ring | 32 | 
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 | 49 | 22 | 
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 | Cylinder guide | 23 | 27 | 
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 | 38 | Piston | 
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 | 53 | 
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 | 50 | 
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 | 58 | 
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 | 51 | 
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 | Pin of Crank shaft | 
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