P 2/ 17

Repair

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

[1] NECESSARY REPAIRING TOOLS

Code No.

Description

Use for

1R003

Retaining ring S pliers ST-2N

Removing Ring springs

 

 

 

 

 

1R005

Retaining ring R pliers RT-2N

Removing Retaining ring (INT) round R-42

 

 

 

 

 

1R023

Pipe ring ( for Arbor press)

When it is difficult to remove Armature from Crank housing complete.

 

 

 

 

 

1R089

Bearing extractor

When it is difficult to remove Ball bearing 6203LLU.

1R132

Nose 15-20

Attachment for 1R089 to remove Ball bearing 6203LLU

1R139

Drill chuck extractor

 

 

 

 

M8x40 Hex socket head bolt

Removing Crank shaft

 

 

 

 

 

 

Flat washer 8

 

 

 

 

 

1R212

Tip for Retaining ring pliers

Attachment for 1R003 to remove Ring springs

1R214

Taper sleeve

Fitting Fluoride ring on Impact bolt

1R229

1/4” Hex shank bit for M5

Unscrewing/ screwing M5 size Hex socket head bolt

 

 

 

 

 

1R230

1/4” Hex shank bit for M6

Unscrewing/ screwing M6 size Hex socket head bolt

1R239

Round bar for Arbor 10-100

When it is difficult to remove Armature from Crank housing complete.

1R269

Bearing extractor

Removing Ball bearing 608DDW from Armature’s commutator end

1R288

Screwdriver magnetizer

Magnetizing screwdriver when removing Steel balls

1R291

Retaining ring S and R pliers

Removing Ring spring 34 when disassembling Barrel section

1R306

Ring spring removing jig

When it is difficult to remove Armature from Crank housing complete.

 

 

 

 

 

1R363

Ring spring removing tool

Removing Ring spring 25

 

 

 

 

 

[2] LUBRICATIONS

Apply the following lubricants to the portions to protect the parts and product from unusual abrasion.

Item No.

Description

 

Portion to lubricate

 

Lubricant

Amount

1

Tool holder cap

 

Lip portion

 

 

Makita grease

a little

7

Tool retainer

 

Belly portion where Hammer bit contacts

N.No.2

 

16

Steel ball 4.8 (4pcs.)

Whole portion

 

 

 

 

19

Fluoride ring 28

 

The surface where Tool holder contacts

 

 

21

Impact bolt

 

Cylindrical portion of Striker side

 

 

 

22

Ring 20

 

 

 

 

 

a little

23

Rubber ring 20

 

Whole portion

 

 

 

 

 

 

 

 

27

Flat washer 23

 

 

 

 

Makita grease

 

 

 

 

 

 

 

 

31

O ring 24

 

The surface where 32

Cylinder contacts.

R.No.00

 

32

Cylinder 32

 

Inside between Striker and Piston.

 

 

7g

38

O ring 46

 

 

 

 

 

 

49

Pin 8

 

Whole portion

 

 

 

a little

51

O ring 26

 

 

 

 

 

 

 

 

 

 

 

53

Connecting rod

 

The hole in which Crank shaft’s pin is inserted

 

58

Crank housing complete Crank room

 

 

 

20g

Fig. 1

 

 

 

 

O ring 23 between Fluoride ring

 

 

Change ring

 

28 and Impact bolt

 

 

 

 

Note: Do not apply any grease

 

 

 

 

19

 

 

 

Tool holder

 

to O ring 23 attached to

 

 

 

 

 

1

Striker

 

7

 

 

Fluoride ring 28.

 

 

 

 

 

 

 

 

16

31

 

 

21

 

 

 

 

 

 

 

Guide ring

 

Lock ring

32

 

 

 

49

22

 

 

 

 

Cylinder guide

23

27

 

 

 

 

 

38

Piston

 

 

 

 

 

 

53

 

 

 

 

 

 

50

 

 

58

 

 

 

 

51

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin of Crank shaft

 

 

 

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Makita HM0871C, HM0870C dimensions Necessary Repairing Tools