· Always perform a leak test before each use.
· Leak test must be performed in a well ventilated
area.
· Never perform a leak test on a grill while in use or
hot.
· If you detect a gas leak that cannot be corrected
by using the leak test procedures below, do not
use the LP gas grill.
· Never smoke or have an open flame near the grill
during a leak test.
Supplies Needed for a Leak Test
Clean paint brush, water, and dishwashing liquid.
How to perform a leak test (See illustration above for
more information.)
WARNING! Never use an open flame to test for gas
leaks.
1)Use an LP Cylinder equipped with an OPD (Overfill
Prevention Device) and have it filled at an authorized LP
gas dealer by a qualified attendant.
2)Make sure all of the grill control panel knobs are turned to
the “off” position and verify that the LP gas cylinder valve
is closed by turning the knob on the LP gas cylinder
clockwise until it stops.
3)Remove the protective cap from the LP cylinder gas
nozzle.
4)Hold regulator in a straight line with LP cylinder gas
nozzle so the connection does not cross thread.
5)Insert nipple of regulator into the LP cylinder nozzle
opening.
6)Hand tighten coupling nut in a clockwise direction. Do not
use tools.
7)Mix one cup of water with one cup of dishwashing liquid.
8)Open the valve on LP gas cylinder (Turn the knob on the
LP gas cylinder counter-clockwise.)
Leak Testing
17
9)Check for leaks by brushing the soap solution on all LP gas
connections and fittings (such as those shown by the heavy
arrows in the diagram below.) Make sure you generously
brush the locations with the soap solution, completely
surrounding the connections and fittings.
10)If “growing” bubbles appear on any of the connection points,
then you have detected a gas leak. Immediately close the LP
cylinder valve by turning the handle clockwise.
A) If leak appears at either end of hose and regulator
assembly, retighten the connection at the leak, but do not
overtighten. (Note: Only hand tighten at coupling nut)
Repeat Leak Test.
B) If the leak is coming from the LP gas cylinder, from the
valves at the control knobs, or if the leak cannot be stopped,
do not use the grill. Call Customer Service at 1-800-251-7558.
11)Turn all control knobs to the “off”
position and turn the handle on the LP
gas cylinder clockwise until it stops.
Disconnect LP gas cylinder by turning
coupling nut on regulator in a counter-
clockwise direction until regulator is
released from threaded LP cylinder gas
nozzle.
12)Place the protective cap over LP cylinder
gas nozzle.
· Before proceeding, make certain that you
understand the Important Safeguards on pages 2
through 4 of this manual.
· Before lighting the LP gas grill, you must open
the the hood to prevent an explosion from
gas build-up.
· If your LP gas grill catches on fire:
- If the fire is in the grill portion and you can safely
reach the control knobs on the control panel, then
turn them to the off position.
- If the fire involves one of the hoses, and you can
safely reach the LP cylinder valve, shut the valve
off.
- If the fire involves the cylinder, leave it alone,
evacuate the area and call the fire department.
- If there is any type of fire that threatens either
personal safety or endangers property, call the
fire department.
· If you notice grease or other hot material dripping
from the grill onto the valve, hose, or regulator, turn
off the gas supply immediately. After the grill has
cooled, determine the cause and correct it. After
cleaning the valve and hose and regulator assembly,
perform a leak test before continuing use.
· Do not operate an LP gas grill if you have knowledge
of or suspect a gas leak.
· Never allow children to operate or play near an LP gas
grill. Do not leave grill unattended.
OPERATING THE LP GAS GRILL
Regulator
Coupling Nut
LP Gas Cylinder
Control Valve