.A complete Parts List is available at www.MillerWelds.com

6-10. Cut Charts

100 Amp Machine Torch Shielded Consumables

The following cut charts are based on a distance of 1/8 in (3.2 mm) between torch and workpiece for all cuts.

Shield Sense Tab* Retaining Cap

Tip

Electrode

Swirl Ring

ICE-100TM Torch

219 687

219 684

219 679

219 678

219 677

226 763

*Shield sense tab 226 763 provides feedback to a compatible torch height controller before starting the cutting process.

.Shield sense tab is located in the consumable storage box on left side of unit wrapper.

Mild Steel

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

152

0.5

1/4

6.4

208

5,283

135

3,429

 

 

 

 

 

 

 

 

 

 

154

0.5

3/8

9.5

119

3,022

77

1,955

 

 

 

 

 

 

 

 

 

 

157

1.0

1/2

12.7

88

2,235

57

1,447

 

 

 

 

 

 

 

 

 

100

159

1.0

5/8

15.9

61

1,549

40

1,016

 

 

 

 

 

 

 

 

 

 

162

1.5

3/4

19.0

47

1,193

26

660

 

 

 

 

 

 

 

 

 

 

164

2.0

1

25.4

28

711

18

457

 

 

 

 

 

 

 

 

 

 

166

2.5

1-1/4

31.8

19

482

12

305

 

 

 

 

 

 

 

 

 

Stainless

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

153

0.5

1/4

6.4

231

5,867

150

3,810

 

 

 

 

 

 

 

 

 

 

157

0.5

3/8

9.5

122

3,099

79

2,006

 

 

 

 

 

 

 

 

 

 

161

1.0

1/2

12.7

79

2,006

52

1,320

 

 

 

 

 

 

 

 

 

100

162

1.0

5/8

15.9

52

1,320

34

863

 

 

 

 

 

 

 

 

 

 

165

1.5

3/4

19.0

39

990

25

635

 

 

 

 

 

 

 

 

 

 

166

2.0

1

25.4

23

584

15

381

 

 

 

 

 

 

 

 

 

 

170

2.5

1-1/4

31.8

14

355

9

228

 

 

 

 

 

 

 

 

 

Aluminum

Arc Current

Arc Voltage

Pierce

Material Thickness

Maximum Cut Speeds

Optimum Cut Speeds

 

 

 

 

 

 

Delay

Inches

mm

IPM

mm/min

IPM

mm/min

 

 

 

 

 

 

 

 

 

 

 

 

155

0.5

1/4

6.4

253

6,426

164

4,165

 

 

 

 

 

 

 

 

 

 

157

0.5

3/8

9.5

142

3,606

92

2,336

 

 

 

 

 

 

 

 

 

100

161

1.0

1/2

12.7

108

2,743

70

1,778

 

 

 

 

 

 

 

 

162

1.0

5/8

15.9

77

1,955

50

1,270

 

 

 

 

 

 

 

 

 

 

 

163

1.5

3/4

19.0

57

1,447

33

838

 

 

 

 

 

 

 

 

 

 

165

2.0

1

25.4

33

838

21

533

 

 

 

 

 

 

 

 

 

Without concern for cut appearance, the fastest speed for cutting material is the maximum cut speed. For better cut angle, less dross, and cut surface appearance, use the optimum cut speed. The values in the cut charts are basic starting points and each application may require some adjustment to achieve the best cut characteristics.

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Miller Electric ICE-100T, 1251 manual Cut Charts, Amp Machine Torch Shielded Consumables, Mild Steel, Stainless, Aluminum

ICE-100T, 1251, ICE-100TM specifications

Miller Electric has long been a trusted name in the welding industry, and their range of inverter-powered welding machines continues to set benchmarks for performance and reliability. Among their most notable offerings are the ICE-100TM, 1251, and ICE-100T models, which have been engineered to meet the demands of both professional and DIY welders.

The ICE-100TM is particularly celebrated for its cutting-edge technology that maximizes efficiency and versatility. This machine features an advanced inverter design that allows for a compact form factor while maintaining high output performance. The ICE-100TM is capable of both MIG and TIG welding, making it a dual-purpose device that can handle a variety of materials, including steel, aluminum, and stainless steel. With precise control over heat input and an adjustable arc, welders can easily tailor their settings for different applications.

The 1251 model builds upon the foundation of the ICE-100TM, introducing a host of enhancements that improve user experience. With a more robust power output, the 1251 can handle thicker materials with ease, while its intuitive interface allows for quick adjustments, ensuring optimal performance in diverse welding conditions. This model also integrates advanced safety features like thermal overload protection, safeguarding both the machine and the user during intensive projects.

The ICE-100T is another standout model, designed for those who prioritize portability without sacrificing power. Weighing significantly less than traditional welding machines, the ICE-100T is engineered for ease of transport and convenience on the job site. Its user-friendly controls make it ideal for welders of all skill levels, while its durable design ensures that it can withstand tough working environments.

All three models incorporate Miller Electric's proprietary Auto-Set technology. This feature automatically regulates parameters such as voltage and wire feed speed based on the material being welded, minimizing the setup time and enhancing overall weld quality.

In terms of characteristics, these machines boast a rugged construction designed for long-lasting performance. Their compact designs coupled with lightweight materials facilitate mobility, making them suitable for fieldwork as well as workshop settings. Additionally, their low energy consumption aligns with modern sustainability practices, making them not only efficient but environmentally friendly.

In summary, the Miller Electric ICE-100TM, 1251, and ICE-100T welding machines represent the forefront of welding technology with their innovative features, adaptability, and reliable performance. These models offer a compelling choice for professional welders and hobbyists alike, ensuring they can tackle a wide range of welding tasks with confidence and efficiency.