.A complete Parts List is available at www.MillerWelds.com

7-7. Troubleshooting Torch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

Remedy

 

 

 

 

 

 

 

 

 

 

Arc goes on and off while cutting.

Torch travel speed too slow; increase travel speed (see Section 5-5). Clean or replace torch consumables

 

 

 

as necessary (see Section 7-4). Be sure work clamp is securely attached to workpiece.

 

 

 

 

 

Arc goes out while cutting.

Be sure work clamp is securely attached to workpiece. Make sure tip is on or near [1/16 in (1.6 mm) to

 

 

 

1/8 in (3.2 mm)] workpiece (see Section 5-5). Clean or replace torch consumables as necessary (see

 

 

 

Section 7-4).

 

 

 

 

 

Sparks come out top of cut or cut is not

Torch travel speed too fast; reduce travel speed (see Section 5-5). Clean or replace torch consumables

clean.

as necessary (see Section 7-4). Be sure work clamp is securely attached to workpiece. Unit not capable

 

 

 

of cutting metals thicker than rating (see Section 4-3).

 

 

 

 

 

Trouble lights are on; unit has no cutting

Check torch consumables. Check for gas/air flow at torch. Check air supply connection and pressure to

output.

unit and torch. Reset unit Power switch. Have Factory Authorized Service Agent check torch and

 

 

 

connections inside unit.

 

 

 

 

 

OM-201 872 Page 43

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Miller Electric ICE-100TM Troubleshooting Torch, Arc goes on and off while cutting, Arc goes out while cutting, Clean

ICE-100T, 1251, ICE-100TM specifications

Miller Electric has long been a trusted name in the welding industry, and their range of inverter-powered welding machines continues to set benchmarks for performance and reliability. Among their most notable offerings are the ICE-100TM, 1251, and ICE-100T models, which have been engineered to meet the demands of both professional and DIY welders.

The ICE-100TM is particularly celebrated for its cutting-edge technology that maximizes efficiency and versatility. This machine features an advanced inverter design that allows for a compact form factor while maintaining high output performance. The ICE-100TM is capable of both MIG and TIG welding, making it a dual-purpose device that can handle a variety of materials, including steel, aluminum, and stainless steel. With precise control over heat input and an adjustable arc, welders can easily tailor their settings for different applications.

The 1251 model builds upon the foundation of the ICE-100TM, introducing a host of enhancements that improve user experience. With a more robust power output, the 1251 can handle thicker materials with ease, while its intuitive interface allows for quick adjustments, ensuring optimal performance in diverse welding conditions. This model also integrates advanced safety features like thermal overload protection, safeguarding both the machine and the user during intensive projects.

The ICE-100T is another standout model, designed for those who prioritize portability without sacrificing power. Weighing significantly less than traditional welding machines, the ICE-100T is engineered for ease of transport and convenience on the job site. Its user-friendly controls make it ideal for welders of all skill levels, while its durable design ensures that it can withstand tough working environments.

All three models incorporate Miller Electric's proprietary Auto-Set technology. This feature automatically regulates parameters such as voltage and wire feed speed based on the material being welded, minimizing the setup time and enhancing overall weld quality.

In terms of characteristics, these machines boast a rugged construction designed for long-lasting performance. Their compact designs coupled with lightweight materials facilitate mobility, making them suitable for fieldwork as well as workshop settings. Additionally, their low energy consumption aligns with modern sustainability practices, making them not only efficient but environmentally friendly.

In summary, the Miller Electric ICE-100TM, 1251, and ICE-100T welding machines represent the forefront of welding technology with their innovative features, adaptability, and reliable performance. These models offer a compelling choice for professional welders and hobbyists alike, ensuring they can tackle a wide range of welding tasks with confidence and efficiency.