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1251, ICE-100T, ICE-100TM manual
1
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56
Download
56 pages, 2.1 Mb
Spectrum 1251 And
ICE-100T/TM T
orch
Pro
cesses
Descrip
ti
on
Air Plasma Cutting
and Gouging
Air Plasma Cutter
OM - 201
872D
2007−03
R
File: Plasma Cutters
V
isit
our website at
www.MillerWelds.com
Contents
Main
From Miller to You
Page
TABLE OF CONTENTS
SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING
1-1. Symbol Usage
ELECTRIC SHOCK can kill.
.
1-2. Plasma Arc Cutting Hazards
EXPLODING PARTS can injure.
FLYING SPARKS can cause injury.
ARC RAYS can burn eyes and skin.
NOISE can damage hearing.
FUMES AND GASES can be hazardous.
1-3. Additional Symbols For Installation, Operation, And Maintenance
HOT PARTS can cause severe burns.
MOVING PARTS can cause injury.
READ INSTRUCTIONS.
FLYING METAL can injure eyes.
1-5. Principal Safety Standards
1-6. EMF Information
SECTION 2 CONSIGNES DE SCURIT LIRE AVANT UTILISATION
2-1. Signification des symboles
t
e
.
Risque de blessure en cas DEXPLOSION DES PICES.
r
-
-
LES TINCELLES VOLANTES ris
2-3. Dangers supplmentaires en relation avec linstallation, le fonctionnement et la maintenance
LE COUPAGE LARC peut causer des interfrence.
2-4. Principales normes de scurit
2-5. Information sur les champs lectromagntiques
Page
SECTION 4 INSTALLATION
4-1. Specifications
4-2. Duty Cycle and Overheating
A
Material Thickness (Inches)
4-3. Cutting Speed
Rated Cutting Speed vs Material Type & Thickness
4-4. Selecting a Location
4-5. Connecting Work Clamp and Gas/Air Supply
.
AIR/N
90-120 psi
@ 9.2 CFM (260 L/min) minimum
4-6. Connecting And Disconnecting Torch
4-7. Electrical Service Guide
4-8. Extension Cord Data
Phase Hertz Fuse Size Or
Input Voltage Input Power
NOTE
Circuit Breaker Rating Conductor Size Max. Cord Length
4-9. Connecting 3-Phase Input Power
.
3
4-10. Connecting To Miller Welder/Generator With A Three-Phase AC Power Plant
.
SECTION 5 OPERATION
5-1. Controls
5-2. Setting Gas/Air Pressure
AIR/N 90-120 psi
5-3. Trigger Safety Lock
5-4. Plasma Cutting System Practices
.
5-5. Sequence Of Cutting Operation
.
5-6. Sequence Of Gouging Operation
.
5-7. Sequence Of Piercing Operation
.
5-8. Consumables Storage Compartment
SECTION 6 MECHANIZED OPERATION
6-1. ICE-100TM Mounting Position
6-2. Remote Control Receptacle
6-3. Remote Control Cable Functions
6-4. +24 Volts DC Hot Contacts For Relay Operation
.
6-5. +24 Volts DC Hot Contacts For Isolated Input Module Operation
.
6-6. Dry Contacts Using An External Power Supply For Relay Operation
6-7. Dry Contacts Using An External Power Supply For Isolated Input Module Operation
6-8. Remote Voltage Sense Connection
6-9. Shield Sense Tab .
6-10. Cut Charts
80 Amp Machine Torch Shielded Consumables
60 Amp Machine Torch Shielded Consumables
40 Amp Machine Torch Shielded Consumables
100 Amp Machine Torch Extended Consumables
80 Amp Machine Torch Extended Consumables
60 Amp Machine Torch Extended Consumables
40 Amp Machine Torch Extended Consumables
SECTION 7 MAINTENANCE & TROUBLESHOOTING
7-1. Routine Maintenance
7-2. Trouble Lights
7-3. Checking Shield Cup Shutdown System
.
7-4. Checking/Replacing Retaining Cup, Tip, And Electrode
7-5. Checking Or Replacing Filter Element
7-6. Troubleshooting Power Source
Trouble Remedy
7-7. Troubleshooting Torch
Trouble Remedy
Page
Page
SECTION 9 PARTS LIST
9-1. Recommended Spare Parts
CAUTION
FAILURETORE PLACEWORNTIP ORELECTRODE WILLRUINTORCH ANDVOID WARRANTY.
Gouging
Standard Cutting
Figure 9-2. Consumable Parts For ICE-100T
CAUTION
FAILURETORE PLACEWORNTIP ORELECTRODE WILLRUINTORCH ANDVOID WARRANTY.
Extended Cutting
Machine Cutting
Figure 9-3. Consumable Parts For ICE-100TM
NOTE
Page
Warranty Questions?
Call 1-800-4-A-MILLER for your local Miller distributor.
Effective January 1, 2007 (Equipment with a serial number preface of LH or newer)
Please complete and retain with your personal records.
For Service
Always provide Model Name and Serial/Style Number.
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Owners Record