File Engine Drive
OM-4433218 314K
Processes
Description
From Miller to You
Table of Contents
Warranty
Arc Welding Hazards
Symbol Usage
Engine Hazards
Compressed Air Hazards
Radiation can cause interference
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
LES Fumées ET LES GAZ peuvent être dangereux
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
UN Choc Électrique peut tuer
LE Bruit peut affecter l’ouïe
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Surchauffement peut endom- mager le moteur électrique
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoquer des blessures
’EMPLOI Excessif peut
Boulevard, Rexdale, Ontario, Canada M9W 1R3 téléphone
LE Soudage À L’ARC risque de provoquer des interférences
Pour les moteurs à essence
Pour les moteurs diesel
Std
− Definitions
− 50 h Std
Manufacturer’s Rating Label
Symbols And Definitions
Dimensions, Weights, And Operating Angles
− Specifications
Weld, Power, And Engine Specifications
Volt-Ampere Curves
Stick Mode
MIG Mode
TIG Mode
Duty Cycle And Overheating
Curve shows typical fuel use under weld or power loads
Exceeding duty cycle can damage unit and void warranty
Fuel Consumption
150 125 100
AC Generator Power Curve
Grounding
− Installation
Installing Welding Generator
See -2for lifting eye rating See -2for mounting information
Mounting Welding Generator
Point exhaust pipe in desired di
Installing Exhaust Pipe
Tools Needed 1/2
Stop engine and let cool
Close door after connecting battery
Activating The Dry Charge Battery If Applicable
Connecting The Battery
Do not overfill battery cells
Oil
Coolant Recovery Tank
Engine Prestart Checks
Fuel Do not use gasoline. Gasoline will damage engine
Stop engine
Connecting To Weld Output Terminals
Stick and TIG Welding
MIG and Fcaw Welding
Stop engine before
Selecting Weld Cable Sizes
150 ft 200 ft 250 ft
350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m
Socket Information
Connecting To Remote 14 Receptacle RC14
Front Panel Controls See Section
− Operating Welding Generator
Description Of Front Panel Controls See Section
Process/Contactor Switch Settings
Process/Contactor Switch
Lift-Arc t TIG
Lift-ArcStart Procedure
Lift-Arc Start Method Touch
Do not Strike Like a Match
Remote Voltage/Amperage Control
At least once a month, run engine at
Generator Power Receptacles
− Operating Auxiliary Equipment
Routine Maintenance
− Maintenance & Troubleshooting
Maintenance Label
Do not clean housing with air hose
Servicing Air Cleaner
By the warranty
To clean air filter
Servicing Engine Cooling System
Inspecting And Cleaning Optional Spark Arrestor Muffler
Stop engine and let cool. Reinstall cleanout plug
Stop engine. Close door
Adjusting Engine Speed On Standard Models
Maximum
Do not set engine speed higher
Rpm max 62.6 Hz 1250 rpm 41.6 Hz
Engine Speed Adjustment
Weld/Power Speed Adjust- ment
Engine Speed No Load
To drain water from fuel system
Servicing Fuel And Lubrication Systems
To change oil and filter
To replace primary canister fuel filter
Overload Protection
Replace Damaged Brushes
Checking Generator Brushes
Help 25 Display
Voltmeter/Ammeter Help Displays
Help 20 Display
Welding
Troubleshooting
Engine
Generator Power
Check for obstructed throttle solenoid
Material Thickness Reference Chart
Circuit Diagram For Welding Generator
− Electrical Diagrams
219 228−D
Welding Generator
− RUN-IN Procedure
Wetstacking
From flammables Do not Perform
Run-In Procedure Using Load Bank
Procedure at less than
Stop engine Do not touch hot exhaust
Do not perform run-in
Run-In Procedure Using Resistance Grid
Bank/grid
From flammables
Grounding Generator To Truck Or Trailer Frame
− Generator Power Guidelines
Has this symbol
Selecting Equipment
Use ground device as stated Electrical codes
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
KVA/HP x HP x 1000 = Starting Amperage
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
Typical Connections To Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
108 -2 107 101 102 103 100 104 106 105
− Parts List
109
81 Fig 7372 71 67 66 65
PC3
Dia Part Description Quantity Mkgs
Batt
Panel, Front w/Components -1Item
Panel, Front w/Components
FUEL/HM
Control Panel
Generator
Rectifier Assembly
Wiring Harnesses
Support
Service
Your distributor also gives
Your distributor and/or equipment manufacturer’s
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact