File Engine Drive
OM-4421215 075Q
Processes
Description
From Miller to You
Table of Contents
− Maintenance & Troubleshooting
Directives
Standards
Decrot1/07
Decrotsound6/05
Manufacturer European Contact Notified Body
HOT Parts can cause severe burns
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Welding can cause fire or explosion
Fumes and Gases can be hazardous
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Compressed Air Hazards
Engine Hazards
Falling Unit can cause injury
Welding Wire can cause injury
HOT Parts can cause burns and injury
Fire or Explosion hazard
Radiation can cause interference
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
Indique des instructions spécifiques
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
UN Choc Électrique peut tuer
LE Bruit peut affecter l’ouïe
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in cendie ou une explosion
DES Organes Mobiles peuvent pro voquer des blessures
’EXPLOSION DE LA Batterie peu
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoquer des blessures
Risque D’INCENDIE OU D’EXPLO- Sion
’EMPLOI Excessif peut
LE Surchauffement peut endom- mager le moteur électrique
DES Organes Mobiles peuvent provoquer des blessures
LES Fils DE Soudage peuvent provoquer des blessures
En ce qui concerne les implants médicaux
Proposition californienne 65 Avertissements
Principales normes de sécurité
Information EMF
− Definitions
− 50 h Std
Std
Manufacturer’s Rating Labels
Some symbols are found only on export products
Symbols And Definitions
− Specifications
Weld, Power, And Engine Specifications
Dimensions, Weights, And Operating Angles
Volt-Ampere Curves For CC Models
Volt-Ampere Curves For CC/CV Models
Stick Mode
MIG Mode
TIG Mode
Fuel Consumption
Duty Cycle And Overheating
100% Duty Cycle At 400 Amperes
15 kVA/kW Three-Phase AC Output No Weld Load
AC Generator Power Curve
Optional Three-Phase Generator Curves
12 kVA/kW Single-Phase AC Output No Weld Load
Grounding1
− Installation
Installing Welding Generator
Location/Airflow Clearance
Using Lifting Eye
Mounting Welding Generator
Stop engine and let cool
Installing Exhaust Pipe
Connecting The Battery
Activating The Dry Charge Battery If Applicable
Engine Prestart Checks
Coolant Recovery Tank
Stop engine
Connecting To Weld Output Terminals
Stick and TIG Welding
MIG and Fcaw Welding
350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m
Connecting to Weld
Selecting Weld Cable Sizes
150 ft 200 ft 250 ft
Socket
Connecting To Remote 14 Receptacle RC14 On CC/CV Models
OM-4421
Front Panel Controls For CC Models See Section
− Operating Welding Generator − CC Models
Weld Controls
Engine Starting Controls
To Start
Engine Gauges And Meters
Remote Amperage Control On CC Models Optional
Weld Control/Arc Condition Information Label
Example Combination Remote Amperage Control Stick
OM-4421
Front Panel Controls For CC/CV Models See Section
− Operating Welding Generator − CC/CV Models
Voltage/Amperage Adjust Switch And Remote 14 Receptacle
Electric shock can kill
14 AC/DC Voltmeter Optional
Process/Contactor Switch Settings
Process/Contactor Switch On CC/CV Models
Example Combination Remote Amperage Control TIG
Remote Voltage/Amperage Control On CC/CV Models Optional
If a Supplementary
− Operating Auxiliary Equipment
Volt And 240 Volt Receptacles
At least once a month, run en
Three-Phase Power Connection
Rear Of Panel
Close panel opening if no connections are made to generator
Optional Generator Power Receptacles
240 V 15 a AC South African Receptacle RC1
Supplementary Protector CB2 Supplementary Protector CB3
Maintenance Label
− Maintenance & Troubleshooting
Routine Maintenance
Checking Generator Brushes
To clean air filter
Servicing Air Cleaner
Inspecting And Cleaning Optional Spark Arrestor Muffler
Standard Model Idle Speed Ad- justment
Adjusting Engine Speed
Weld/Power Speed Adjustment
Engine Speed No Load
While draining fuel tank
Servicing Fuel And Lubrication Systems
To change oil and filter
To replace primary fuel filter
Overload Protection
Welding − CC Models
Troubleshooting
Welding − CC/CV Models
Optional Three-Phase Generator Power CC/CV Models Only
Standard Generator Power
Engine
Welding Symbols
Circuit Diagram For CC Welding Generator
− Electrical Diagrams
223 522-B
Circuit Diagram For CC/CV Welding Generator
223 523-B
− RUN-IN Procedure
Wetstacking
Welding Generator
Run-In Procedure Using Load Bank
Keep exhaust and pipe away
From flammables
Manual
Run-In Procedure Using Resistance Grid
Specifications section in this
Just generator A/V control so
Electrically Bond Generator
− Generator Power Guidelines
Selecting Equipment
Grounding Generator To Truck Or Trailer Frame
Amperes x Volts = Watts
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Use ground device as stated in electrical codes
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
KVA/HP x HP x 1000 / Volts = Starting Amperage
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
Typical Connections To Supply Standby Power
Selecting Extension Cord Use Shortest Cord Possible
− Parts List
128 93 −6 105 104 100 101 102 103
Main Assembly
010
Figures 13-2
Figures 13-4
Control Box Assembly − CC Models
087
Control Box Assembly − CC/CV Models -1Item
Control Box Assembly − CC/CV Models
TD1 214
3634
Panel, Front w/Components − CC Models
Panel, Front w/Components − CC Models -1Item
40 39
Panel, Front w/Components − CC/CV Models
Panel, Front w/Components − CC/CV Models -1Item
170
34 36 27 26
Hardware is common Not available unless listed
602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601
Main Rectifier Assembly
Wiring Harnesses
PLG4
Harness, receptacle auxiliary power export models includes
Page
Service
Your distributor also gives
Support
Your distributor and/or equipment manufacturer’s
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact