Electrical Diagrams | Miller Electric 400P, 500 X manual

SECTION 10 − ELECTRICAL DIAGRAMS

Figure 10-1. Circuit Diagram For CC Welding Generator

OM-4421 Page 54

Image 60

Miller Electric 400P, 500 X manual Electrical Diagrams, Circuit Diagram For CC Welding Generator

Contents

OM-4421215 075Q ProcessesDescription File Engine Drive From Miller to You Table of Contents − Maintenance & Troubleshooting Directives StandardsDecrot1/07 Manufacturer European Contact Notified Body Decrotsound6/05 Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burns Fumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosion Engine Hazards Compressed Air Hazards Welding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injury Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interference Signification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer Indique des instructions spécifiques DES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe ’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peut Proposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF En ce qui concerne les implants médicaux − Definitions − 50 h StdStd Manufacturer’s Rating Labels Symbols And Definitions Some symbols are found only on export products − Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models Stick Mode MIG ModeTIG Mode Volt-Ampere Curves For CC/CV Models Fuel Consumption Duty Cycle And Overheating100% Duty Cycle At 400 Amperes AC Generator Power Curve Optional Three-Phase Generator Curves12 kVA/kW Single-Phase AC Output No Weld Load 15 kVA/kW Three-Phase AC Output No Weld Load − Installation Installing Welding GeneratorLocation/Airflow Clearance Grounding1 Using Lifting Eye Mounting Welding Generator Installing Exhaust Pipe Stop engine and let cool Activating The Dry Charge Battery If Applicable Connecting The Battery Coolant Recovery Tank Engine Prestart Checks Connecting To Weld Output Terminals Stick and TIG WeldingMIG and Fcaw Welding Stop engine Connecting to Weld Selecting Weld Cable Sizes150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Connecting To Remote 14 Receptacle RC14 On CC/CV Models Socket OM-4421 − Operating Welding Generator − CC Models Front Panel Controls For CC Models See Section Engine Starting Controls To StartEngine Gauges And Meters Weld Controls Remote Amperage Control On CC Models Optional Weld Control/Arc Condition Information LabelExample Combination Remote Amperage Control Stick OM-4421 − Operating Welding Generator − CC/CV Models Front Panel Controls For CC/CV Models See Section Voltage/Amperage Adjust Switch And Remote 14 Receptacle Electric shock can kill14 AC/DC Voltmeter Optional Process/Contactor Switch On CC/CV Models Process/Contactor Switch Settings Remote Voltage/Amperage Control On CC/CV Models Optional Example Combination Remote Amperage Control TIG − Operating Auxiliary Equipment Volt And 240 Volt ReceptaclesAt least once a month, run en If a Supplementary Three-Phase Power Connection Rear Of PanelClose panel opening if no connections are made to generator Optional Generator Power Receptacles 240 V 15 a AC South African Receptacle RC1Supplementary Protector CB2 Supplementary Protector CB3 − Maintenance & Troubleshooting Maintenance Label Routine Maintenance Checking Generator Brushes Servicing Air Cleaner To clean air filter Inspecting And Cleaning Optional Spark Arrestor Muffler Adjusting Engine Speed Weld/Power Speed AdjustmentEngine Speed No Load Standard Model Idle Speed Ad- justment Servicing Fuel And Lubrication Systems To change oil and filterTo replace primary fuel filter While draining fuel tank Overload Protection Troubleshooting Welding − CC Models Welding − CC/CV Models Standard Generator Power Optional Three-Phase Generator Power CC/CV Models Only Engine Welding Symbols − Electrical Diagrams Circuit Diagram For CC Welding Generator 223 522-B Circuit Diagram For CC/CV Welding Generator 223 523-B − RUN-IN Procedure WetstackingWelding Generator Run-In Procedure Using Load Bank Keep exhaust and pipe awayFrom flammables Run-In Procedure Using Resistance Grid Specifications section in thisJust generator A/V control so Manual − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Electrically Bond Generator Grounding When Supplying Building Systems How Much Power Does Equipment Require?Use ground device as stated in electrical codes Amperes x Volts = Watts Approximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Power Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting Amperage Typical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 128 93 −6 105 104 100 101 102 103 Main Assembly 010 Figures 13-2 Figures 13-4 Control Box Assembly − CC Models 087 Control Box Assembly − CC/CV Models Control Box Assembly − CC/CV Models -1Item TD1 214 Panel, Front w/Components − CC Models 3634 Panel, Front w/Components − CC Models -1Item Panel, Front w/Components − CC/CV Models 40 39 Panel, Front w/Components − CC/CV Models -1Item 170 Hardware is common Not available unless listed 34 36 27 26 602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Wiring Harnesses Harness, receptacle auxiliary power export models includes PLG4Page Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s