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Welder
Miller Electric
D-75D, D-75S
manual
204 716-B
Models:
D-75D
D-75S
1
31
40
40
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Troubleshooting
Specs
Install
Equipment Connection Diagrams
Symbol Usage
Decwire6/05
Maintenance
Diagnostics
Harness Connectors/Receptacles
Main Assembly
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204
716-B
OM-228
322 Page 27
Page 30
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Contents
File MIG Gmaw
OM-228 322A
Processes
Description
From Miller to You
Table of Contents
Directives
Decwire6/05
Standards
Electric Shock can kill
Symbol Usage
Marks a special safety message
Arc Welding Hazards
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal can injure eyes
California Proposition 65 Warnings
EMF Information
Principal Safety Standards
About Pacemakers
LES Fumées ET LES GAZ peuvent être dangereux
UNE Décharge Électrique peut entraîner la mort
Indique un message de sécurité particulier
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Soudage peut provoquer un
Incendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Organes Mobiles peuvent provoquer des blessures
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
’EMPLOI Excessif peut SUR
En ce qui concerne les stimulateurs cardiaques
Principales normes de sécurité
Drive rolls can injure fingers
Disconnect input plug or power before working on machine
Keep your head out of the fumes
Weee Label
Symbols And Definitions
Rating Label For CE Products
Rating
Specifications
Welding Overall Maximum Wire Feed
Site Selection
Equipment Connection Diagrams
Tools Needed 9/16, 5/8 Connection Point a Point B
Rear Panel Connections And Rotating Drive Assembly
Left Side Shown
Gun Recommendation Table
Wire Type, Size, And Feed Speed Capability Table
Installing Drive Rolls
Pin Plug Information
Installing PD continuous wire guides with PD drive rolls
Installing PD Continuous Wire Guides
Tools Needed 16, 1/8, 5/32
Installing Non-PD Old Style Wire Guides
Installing wire guides with non- PD old-style drive rolls
Rotate guide holder 180 degrees and reinstall
Installing gun without Accu- Mate connection
Installing Welding Gun
Installing gun with Accu-Mate connection
Secure gun by tightening power clamp knob
Wire Slips
No Wire Slip
End Of Liner
Left Side Motor Control Board PC101 Right Side Motor
Motor Board DIP Switch Settings
Run-In Disabled S1-1
Manually Adjusted Run-In S1-1 And S1-2
PC60
Display Board DIP Switch Settings
Jog/Purge
Power Switch
Left/Right Select Switch
Power Switch
Trigger Hold Switches
Trigger Hold Switch
Voltage Control And Digital Meters
= Check ~ = Clean = Replace Reference Every
Routine Maintenance
Brush Inspection And Replacement
Disconnect power before maintaining
Diagnostics
Disconnect power before troubleshooting
Troubleshooting
Trouble Remedy
− Electrical Diagram
204 716-B
22 -2
Main Assembly
Part Description Quantity
Control Box
130
Harness Connectors/Receptacles
Drive Assembly, Wire -1Item
Drive Assembly, Wire Left Side Drive Assembly Shown
Drive Assembly With Motor Left Side Drive Assembly Shown
PD-V
Your distributor also gives
Service
Support
Your distributor and/or equipment manufacturer’s
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
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