SECTION 5 – MAINTENANCE & TROUBLESHOOTING

WARNING

ELECTRIC SHOCK can kill.

HOT PARTS can cause severe burns.

Do not touch live electrical parts.

Allow cooling period before maintaining or servicing.

Turn Off welding power source, and disconnect

input power before inspecting, maintaining, or

Maintenance and troubleshooting to be performed only

servicing. Stop engine on welding generator.

by qualified persons.

 

 

 

 

swarn8.1* 10/91

5-1.

Routine Maintenance

 

 

 

 

3 Months

Turn Off all power before maintaining.

6 Months

 

 

 

 

 

Replace

OR

Blow Out

 

 

Or

See

Unreadable

 

Vacuum

Section

Labels

 

– –

Inside

7

 

 

 

 

 

 

 

Tape Or

 

 

 

 

Replace

 

 

 

 

Cracked

 

 

– –

 

Weld

 

 

 

Cable

 

 

 

 

Clean

 

 

 

 

And

 

 

 

 

Tighten

 

 

 

 

Weld

 

 

3-2

 

Terminals

ST-084 121-A

 

 

 

 

 

Figure 5-1. Maintenance Schedule

5-2. Troubleshooting

WARNING

READ SAFETY BLOCKS at start of Section 5 before proceeding.

Table 5-1. Welding Trouble

Trouble

 

Remedy

Unit completely inoperative; no meter

 

Be sure input power cord is plugged in and that receptacle is receiv-

display.

 

ing input power.

 

 

 

 

 

 

Incorrect meter display.

 

Check weld cable, input power, and voltage sensing connections.

 

 

 

 

 

Turn off high frequency, if applicable.

 

 

 

Section

3-2

3-2

3-2

No display on one meter only; other me- ter works.

Erratic meter display.

Check connections to meter module; tighten or clean if necessary.

Check and replace meter module if necessary.

Have Factory Authorized Service Station/Service Distributor check digital meter board PC1.

Check connections to meter shunt; tighten or clean if necessary.

– –

– –

– –

– –

Meters do not hold display with Std./Hold

Place switch in Std. position when welding amperage is below re-

switch in Hold position.

quired minimum.

 

 

Have Factory Authorized Service Station/Service Distributor check digital meter board PC1.

Figure 4-2

– –

OM-867 Page 5

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Miller Electric Digi-Meter RMS (AC-DC) owner manual Maintenance & Troubleshooting, Trouble Remedy, Section