Manuals / Miller Electric / Power Tools / Welder

Miller Electric KC237900 manual OM-530J, Processes, Description

Models: KC237900

1 52

Download 52 pages 39.12 Kb

Page 1

Shielded Metal Arc

(Stick) Welding

Automatic Welding

OM-530J		May 1993

Eff. w/Serial Number KC237900

Processes

TIG (GTAW) Welding

Stick (SMAW) Welding

Description

Enables Welding Power Source to provide TIG as well as Stick capability

TIG-RIG(Basic) Models And Models With

Optional Pulser And Electroslope

Image 1

Miller Electric KC237900 manual OM-530J, Processes, Description

Contents

Processes OM-530JDescription From Miller to You Table of Contents Parts List Electrical DiagramsList of Charts and Tables Certification for High Frequency ARC Welding EquipmentSpecifications Safety Precautions and Signal WordsGeneral Information and Safety Safety Alert Symbol and Signal WordsDescription Installation or RelocationSite Selection Transporting MethodsField Installation of TIG-UNIT Component InstallationProcedure When Using 230 Volts AC Internal Power Procedure When Using An External 115 Volts AC Power SupplyProcedure When Mounting To 600 Ampere Welding Power Sources Field Installation of Electroslope Field Installation of PulserLocation Of Relay CR2 And Other Components Procedure for Remote TIG-UNIT IN- StallationMechanical Installation Figure Field Installation of Optional PRE- Flow TimerElectrical Installation Figure Electric Shock can killFront Panel Mounting Hole Layout Remote Amperage Output Contactor Field Installation of Optional Spot Timer FigureCoolant Coolant OUT GAS GAS OUTOn OFF Overload Press to Start Coolant Connections Optional FigureOperator Controls Amperage Amperage AdjustmentpanelWithout Electroslope With ElectroslopePostflow GAS/COOLANT on OFFRemote Hand Controls High Frequency Highon Frequency OFFPULSES/SECOND On TimeBackground ST-009 477-D ST-007 648-G Percentage Initial Amperage ElectroslopePercentage Upslope Rate Spot Time Control and Switch Optional Figure Preflow Time Control & Switch Optional FigurePercentage Final Amperage Preflow TimeFumes and Gases can seriously harm your health Sequence of OperationHOT METAL, SPATTER, and Slag can cause fire and burns GAS Tungsten ARC WeldingShielded Metal ARC Welding with TIG- Unit Maintenance & TroubleshootingShutting Down Internal Cleaning Maintenance Schedule FrequencyWeld Cables Tungsten ElectrodeThorium Alloyed Tungsten Red Band Green BandZirconium Alloyed Tungsten Brown Band Overload Protection Circuit Board Handling PrecautionsTrouble Probable Cause Remedy TroubleshootingElectrical Diagrams OM-530 OM-530 OM-530 General Certification for High Frequency ARC Welding EquipmentDefinitions HIGH-FREQUENCY Radiation General Installation ProceduresLocation Power Service Shielding Of Miscellaneous Wiring In The Weld- ing ZoneMetal Buildings Installation Guidelines Checklist Main Assembly Parts ListQuantity Item Dia Part Model Description Panel, Control Rear w/Components HF Panel -1 Item 111Panel, Front w/Components C19 028 CAPACITOR, polye met film 1uf 250VDC 011 Switch, Polarity 300 & 400A Models -4 ItemPulser Optional -4 Item 041Electroslope 9 Optional -4 Item 048 Switch, Polarity 500 & 600A Models -4 ItemPanel, Control Front w/Components Optional Equipment Page Gold Star SS Accessories TIG-RIG AccessoriesAmpset Cordless Remote Current Control Call Miller for your local Miller distributor Miller Electric Mfg. Co Owner’s Record