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TABLE OF CONTENTS
SECTION 1 – SAFETY PRECAUTIONS AND SIGNAL WORDS |
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General Information And Safety | 1 | |
Safety Alert Symbol And Signal Words | 1 | |
SECTION 2 – SPECIFICATIONS |
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Description | 2 | |
SECTION 3 – INSTALLATION OR RELOCATION |
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Site Selection | 2 | |
Transporting Methods | 2 | |
Component Installation On Factory Installed Units | 2 | |
Field Installation Of | 3 | |
Field Installation Of Pulser | 5 | |
Field Installation Of Electroslope | 6 | |
Procedure For Remote | 7 | |
Field Installation Of Optional Preflow Timer | 8 | |
Field Installation Of Optional Spot Timer | 9 | |
Remote 14 Receptacle Information And Connections | 10 | |
Gas Connections | 10 | |
Coolant Connections (Optional) | 11 | |
115 Volts AC Duplex Receptacle And Circuit Breaker | 11 | |
SECTION 4 – OPERATOR CONTROLS |
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Amperage Adjustment Control And Remote Amperage Switch | 12 | |
Polarity Switch | 12 | |
Gas/Coolant Switch | 12 | |
Gas/Coolant Postflow Control | 12 | |
Remote Hand Controls | 13 | |
High Frequency Switch | 13 | |
High Frequency Control | 14 | |
Meters (Optional) | 14 | |
Pulser Switch (Pulser Models Only) | 14 | |
% “On Time” Control (Pulser Models Only) | 14 | |
Pulses/Second Control (Pulser Models Only) | 14 | |
Background Control (Pulser Models Only) | 14 | |
Electroslope (Electroslope Models Only) | 16 | |
Electroslope Switch (Electroslope Models Only) | 16 | |
Percentage Initial Amperage Control (Electroslope Models Only) | 16 | |
Percentage Upslope Rate Control (Electroslope Models Only) | 16 | |
Percentage Downslope Rate Control (Electroslope Models Only) | 17 | |
Percentage Final Amperage Control (Electroslope Models Only) | 17 | |
Preflow Time Control & Switch (Optional) | 17 | |
Spot Time Control And Switch (Optional) | 17 | |
SECTION 5 – SEQUENCE OF OPERATION |
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Gas Tungsten Arc Welding | 18 | |
Shielded Metal Arc Welding With | 19 | |
Shutting Down | 19 | |
SECTION 6 – MAINTENANCE & TROUBLESHOOTING |
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Routine Maintenance | 19 | |
Tungsten Electrode | 20 | |
Spark Gap Adjustment | 21 | |
Overload Protection | 22 | |
Circuit Board Handling Precautions | 22 | |
Troubleshooting | 22 |