Miller Electric KC237900 manual Table of Contents

Models: KC237900

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TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS AND SIGNAL WORDS

 

1-1.

General Information And Safety

1

1-2.

Safety Alert Symbol And Signal Words

1

SECTION 2 – SPECIFICATIONS

 

2-1.

Description

2

SECTION 3 – INSTALLATION OR RELOCATION

 

3-1.

Site Selection

2

3-2.

Transporting Methods

2

3-3.

Component Installation On Factory Installed Units

2

3-4.

Field Installation Of TIG-Unit

3

3-5.

Field Installation Of Pulser

5

3-6.

Field Installation Of Electroslope

6

3-7.

Procedure For Remote TIG-Unit Installation

7

3-8.

Field Installation Of Optional Preflow Timer

8

3-9.

Field Installation Of Optional Spot Timer

9

3-10.

Remote 14 Receptacle Information And Connections

10

3-11.

Gas Connections

10

3-12.

Coolant Connections (Optional)

11

3-13.

115 Volts AC Duplex Receptacle And Circuit Breaker

11

SECTION 4 – OPERATOR CONTROLS

 

4-1.

Amperage Adjustment Control And Remote Amperage Switch

12

4-2.

Polarity Switch

12

4-3.

Gas/Coolant Switch

12

4-4.

Gas/Coolant Postflow Control

12

4-5.

Remote Hand Controls

13

4-6.

High Frequency Switch

13

4-7.

High Frequency Control

14

4-8.

Meters (Optional)

14

4-9.

Pulser Switch (Pulser Models Only)

14

4-10.

% “On Time” Control (Pulser Models Only)

14

4-11.

Pulses/Second Control (Pulser Models Only)

14

4-12.

Background Control (Pulser Models Only)

14

4-13.

Electroslope (Electroslope Models Only)

16

4-14.

Electroslope Switch (Electroslope Models Only)

16

4-15.

Percentage Initial Amperage Control (Electroslope Models Only)

16

4-16.

Percentage Upslope Rate Control (Electroslope Models Only)

16

4-17.

Percentage Downslope Rate Control (Electroslope Models Only)

17

4-18.

Percentage Final Amperage Control (Electroslope Models Only)

17

4-19.

Preflow Time Control & Switch (Optional)

17

4-20.

Spot Time Control And Switch (Optional)

17

SECTION 5 – SEQUENCE OF OPERATION

 

5-1.

Gas Tungsten Arc Welding

18

5-2.

Shielded Metal Arc Welding With TIG-Unit

19

5-3.

Shutting Down

19

SECTION 6 – MAINTENANCE & TROUBLESHOOTING

 

6-1.

Routine Maintenance

19

6-2.

Tungsten Electrode

20

6-3.

Spark Gap Adjustment

21

6-4.

Overload Protection

22

6-5.

Circuit Board Handling Precautions

22

6-6.

Troubleshooting

22

OM-530J - 5/93

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Miller Electric KC237900 manual Table of Contents