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Miller Electric OM-234 016D manual Controls For Millermatic Passport Plus Model

Models: OM-234 016D

1 48

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4-2. Controls For Millermatic Passport Plus Model

A. Spool Gun Operation On Millermatic Passport Plus Model

	2
	1
	3
	MATERIAL
	SELECT	115V
		RANGE
	4	V
		V
		115
	Aluminum
	(Spool	V	10
	StainlessRANG		10
	StainlessRANG
	Mild	E
		E
			60
	V
	5

1 Shielding Gas Cylinder

For shielding gas connections, see welding power source Owner’s Manual.

2 Valve

Open valve on cylinder just before welding.

Close valve on cylinder when finished welding.

3Process Switch

4Aluminum (Spool Gun) Indicator Light

Press process switch until Aluminum (Spool Gun) indicator light turns on.

5 Trigger

Press trigger to energize welding power source contactor, start shielding gas flow, and begin wire feed.

6 Wire Feed Speed Control

Wire feed speed is controlled by welding power source Wire Speed control (see welding power source Owner’s Manual or door chart for appropriate setting).

7 Voltage Control

Arc voltage is controlled by welding

7power source Voltage control (see welding power source Owner’s Manual or door chart for appropriate setting).

6

sb5.1* 6/92 − S-0621-C / Ref. 235 125-B / Ref. 804 986-A

OM-234 016 Page 25

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Miller Electric OM-234 016D manual Controls For Millermatic Passport Plus Model

Contents

OM-234 016D File Wire FeederProcesses DescriptionFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-234 016 Removing MIG Gun From Welding Power Source SpecificationsOperation Connecting Spool Gun To Millermatic 140/180 ModelsTurn Off unit, and disconnect input power Polarity Changeover Terminal Block Close door Connecting Spool Gun To Millermatic 140/180Correct Connecting Spool Gun To Millermatic Passport PlusIncorrect Connecting Spool Gun To Renegade Installing Wire Spool And Threading Welding Wire Spool Gun Operation On Millermatic 140/180 Models Controls For Millermatic 140/180 ModelsExample .030 diameter wire, welding 18 ga. material Weld Parameter Chart For Millermatic 140 Model w/Auto−SetEExample 4 Refer to chart below to select Voltage and Wire Speed basedNumber on right Slash is Wire Selecting Wire, Gas and Control Settings for Aluminum With optional Spool Gun. Order part no 035 0.9 mm 030 0.8 mm225 229−E #220179#220179 #202926 OM-234 016 Spool Gun Operation On Millermatic Passport Plus Model Controls For Millermatic Passport Plus Model115/230V Weld Parameter Chart For Millermatic Passport Plus ModelAr / 2.5% CO 0350.9 mm Min/15 100 100 10/80 10/60 10/90230V 235557−ASpool Gun Operation On Renegade 180 Model Controls For Renegade 180 ModelAluminum 4043 Dcep 030 10/100 Weld Parameters For Renegade 180 Model035 10/90 Aluminum 4043 Dcep 030 10/75= Check = Change ~ = Clean = Replace Routine MaintenanceChanging Drive Rolls Turn Off power at welding power source firstChanging Push Roll Changing Lower Drive RollChanging Liner TroubleshootingBefore You Start Welding Gmaw MIG Aluminum Welding HintsWelding Techniques Direction Of WeldingGas Nozzle Contact Tip To Work Contact Tube Recessed 1/8 Common Problems/Troubleshooting− Electrical Diagrams Circuit Diagram For Millermatic 140/180 234 419-B − Parts List Optional Page Page Page Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s