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Miller Electric OM-234 016D manual Selecting Wire, Gas and Control Settings for Aluminum

Models: OM-234 016D

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C. Weld Parameter Chart For Millermatic 140 Model w/Factory Set Non-Wire Speed Tracking Mode

Refer to chart below to select Voltage and Wire Speed based on thickness of material being welded.

1.Number on left of slash is Voltage

Knob Setting. (Example: 4.5/55)

2.Number on right of slash is Wire

Speed Knob Setting.

(Example: 4.5 / 55 )

Solid Wire ER70S−6 (DCEP)

Solid Wire ER70S−6 (DCEP)

Flux Core E71T−11 (DCEN)

Stainless Steel (DCEP)

Selecting Wire, Gas and Control Settings for Aluminum

Aluminum w/	Aluminum 100% Argon	.030" (0.8 mm)
Opt. Spool Gun	4043ER	.035" (0.9 mm)
	4043ER	.035" (0.9 mm)

.Color parameter charts can be downloaded from www. MillerWelds.com or by ordering from a Miller distributor.

OM-234 016 Page 20

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Miller Electric OM-234 016D manual Selecting Wire, Gas and Control Settings for Aluminum

Contents

File Wire Feeder OM-234 016DProcesses DescriptionFrom Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-234 016 Specifications Removing MIG Gun From Welding Power SourceConnecting Spool Gun To Millermatic 140/180 Models Turn Off unit, and disconnect input powerOperation Connecting Spool Gun To Millermatic 140/180 Polarity Changeover Terminal Block Close doorConnecting Spool Gun To Millermatic Passport Plus IncorrectCorrect Connecting Spool Gun To Renegade Installing Wire Spool And Threading Welding Wire Controls For Millermatic 140/180 Models Spool Gun Operation On Millermatic 140/180 ModelsWeld Parameter Chart For Millermatic 140 Model w/Auto−SetE Example .030 diameter wire, welding 18 ga. materialRefer to chart below to select Voltage and Wire Speed based Number on right Slash is WireExample 4 Selecting Wire, Gas and Control Settings for Aluminum With optional Spool Gun. Order part no 030 0.8 mm 035 0.9 mm#220179 #220179 #202926225 229−E OM-234 016 Controls For Millermatic Passport Plus Model Spool Gun Operation On Millermatic Passport Plus ModelWeld Parameter Chart For Millermatic Passport Plus Model Ar / 2.5% CO 0350.9 mm Min/15115/230V 100 10/80 10/60 10/90 100230V 235557−AControls For Renegade 180 Model Spool Gun Operation On Renegade 180 ModelWeld Parameters For Renegade 180 Model Aluminum 4043 Dcep 030 10/100035 10/90 Aluminum 4043 Dcep 030 10/75Routine Maintenance = Check = Change ~ = Clean = ReplaceTurn Off power at welding power source first Changing Drive RollsChanging Push Roll Changing Lower Drive RollTroubleshooting Changing LinerGmaw MIG Aluminum Welding Hints Before You Start WeldingWelding Techniques Direction Of WeldingCommon Problems/Troubleshooting Gas Nozzle Contact Tip To Work Contact Tube Recessed 1/8− Electrical Diagrams Circuit Diagram For Millermatic 140/180 234 419-B − Parts List Optional Page Page Page Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s