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Miller Electric OM-234 016D manual With optional Spool Gun. Order part no

Models: OM-234 016D

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NOTE: Settings are approximate. Adjust as required.

IMPORTANT: Match drive roll groove to diameter of wire being used.

2.5/35	3.5/45	3.5/50			4/55	4.5/70	5.5/85	10/95
2.5/30	3/40	3.5/40			4/55	4.5/55	6.5/70	10/70
		4.5/35			5/45	6/55	8/70	10/80
		4.5/32			5/35	6/45	8/60	10/65
					2/30	3.5/45	5.5/55	10/60
					2/30	3.5/45	5.5/55	10/60
					2.5/25	4/35	6/40	8/50	10/55
					2.5/25	4/35	6/40	8/50	10/55
		5/50			5.5/60	6.5/80	7/90	10/95
		5/50			5.5/60	6.5/80	7/90	10/95
		5/40			5.5/50	6.5/70	7/75	10/80

with optional Spool Gun. Order part no. 300371

2/60 3/70 10/75

3/60 3.5/65 10/70

224 940−E

224 940-E

OM-234 016 Page 21

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Miller Electric OM-234 016D manual With optional Spool Gun. Order part no

Contents

OM-234 016D File Wire FeederProcesses DescriptionFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-234 016 Removing MIG Gun From Welding Power Source SpecificationsTurn Off unit, and disconnect input power Connecting Spool Gun To Millermatic 140/180 ModelsOperation Polarity Changeover Terminal Block Close door Connecting Spool Gun To Millermatic 140/180Incorrect Connecting Spool Gun To Millermatic Passport PlusCorrect Connecting Spool Gun To Renegade Installing Wire Spool And Threading Welding Wire Spool Gun Operation On Millermatic 140/180 Models Controls For Millermatic 140/180 ModelsExample .030 diameter wire, welding 18 ga. material Weld Parameter Chart For Millermatic 140 Model w/Auto−SetENumber on right Slash is Wire Refer to chart below to select Voltage and Wire Speed basedExample 4 Selecting Wire, Gas and Control Settings for Aluminum With optional Spool Gun. Order part no 035 0.9 mm 030 0.8 mm#220179 #202926 #220179225 229−E OM-234 016 Spool Gun Operation On Millermatic Passport Plus Model Controls For Millermatic Passport Plus ModelAr / 2.5% CO 0350.9 mm Min/15 Weld Parameter Chart For Millermatic Passport Plus Model115/230V 100 100 10/80 10/60 10/90230V 235557−ASpool Gun Operation On Renegade 180 Model Controls For Renegade 180 ModelAluminum 4043 Dcep 030 10/100 Weld Parameters For Renegade 180 Model035 10/90 Aluminum 4043 Dcep 030 10/75= Check = Change ~ = Clean = Replace Routine MaintenanceChanging Drive Rolls Turn Off power at welding power source firstChanging Push Roll Changing Lower Drive RollChanging Liner TroubleshootingBefore You Start Welding Gmaw MIG Aluminum Welding HintsWelding Techniques Direction Of WeldingGas Nozzle Contact Tip To Work Contact Tube Recessed 1/8 Common Problems/Troubleshooting− Electrical Diagrams Circuit Diagram For Millermatic 140/180 234 419-B − Parts List Optional Page Page Page Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s