5-3. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

Remedy

 

 

 

 

 

 

Wire does not feed, unit completely inop-

 

Turn Power switch On.

erative.

 

 

 

Check 14−pin plug PLG2 connections.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check input power.

 

 

 

Wire does not feed.

 

Check circuit breaker CB1. (see Section 5-2).

 

 

 

 

 

 

 

 

 

 

 

Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s

 

 

 

 

 

Manual.

 

 

 

 

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check drive motor and control board PC1.

 

 

 

Wire feeds erratically.

 

Readjust hub tension and drive roll pressure (see Section 3-10).

 

 

 

 

 

 

 

 

 

 

 

Use correct size drive roll (see Parts Listing).

 

 

 

 

 

 

 

 

 

 

 

Clean or replace dirty or worn drive roll (see Section 3-6).

 

 

 

 

 

 

 

 

 

 

 

Remove weld spatter around nozzle opening.

 

 

 

 

 

 

 

 

 

 

 

Replace contact tip or liner. See gun Owner’s Manual.

 

 

 

 

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check drive motor and control board PC1.

 

 

 

Wire feeds when Jog switch is pressed

 

Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s

but not when gun trigger is pressed.

 

Manual.

 

 

 

Wire feeds as soon as power is applied.

 

Check gun trigger. See gun Owner’s Manual.

 

 

 

Wire does not feed until trigger is

 

Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads.

pressed but continues to feed after trig-

 

 

ger is released.

 

 

 

 

 

Gas valve rattles loudly and wire feeds

 

Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads.

slowly or erratically.

 

 

 

 

 

Gas does not flow; wire feeds.

 

Check gas valve.

 

 

 

 

 

 

OM-215 092 Page 15

Page 19
Image 19
Miller Electric UWF-SC12RC manual Troubleshooting, Trouble Remedy