5-3. Troubleshooting
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| Trouble |
| Remedy | ||
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Wire does not feed, unit completely inop- |
| Turn Power switch On. | |||
erative. |
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| Check 14−pin plug PLG2 connections. | ||||
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| Check input power. |
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Wire does not feed. |
| Check circuit breaker CB1. (see Section | |||
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| Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s |
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| Manual. |
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| Have Factory Authorized Service Agent check drive motor and control board PC1. |
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Wire feeds erratically. |
| Readjust hub tension and drive roll pressure (see Section | |||
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| Use correct size drive roll (see Parts Listing). |
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| Clean or replace dirty or worn drive roll (see Section |
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| Remove weld spatter around nozzle opening. |
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| Replace contact tip or liner. See gun Owner’s Manual. |
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| Have Factory Authorized Service Agent check drive motor and control board PC1. |
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Wire feeds when Jog switch is pressed |
| Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s | |||
but not when gun trigger is pressed. |
| Manual. | |||
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Wire feeds as soon as power is applied. |
| Check gun trigger. See gun Owner’s Manual. | |||
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Wire does not feed until trigger is |
| Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads. | |||
pressed but continues to feed after trig- |
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ger is released. |
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Gas valve rattles loudly and wire feeds |
| Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads. | |||
slowly or erratically. |
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Gas does not flow; wire feeds. |
| Check gas valve. | |||
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