Set the Amperage/Voltage control on all paralleled welding power sources to the same value. The iso- lated terminal may be used as a common connection point if no other connections are made to it.

4-5. Paralleling Welding Power Sources For SMAW

WARNING

ELECTRIC SHOCK can kill.

ARCING can burn skin or damage

Do not touch live electrical parts.

electrical equipment.

 

Turn Off welding power sources by placing Power

Do not change position of the welding cable

 

circuit breakers in the Off position before making any

connectors while welding.

 

weld output connections.

Be sure the connectors are secure in receptacles

Do not connect welding output of different polarities

 

before welding.

 

 

to the same structure.

INADEQUATE

WORK

CABLE

See ANSI Z49.1 and OSHA Title 29, Chapter XVII,

 

Part 1910, Subpart Q (addresses at beginning of

CONNECTIONS

can cause

serious

manual).

damage to input power service and

Do not handle or come in contact with two live

create a hazardous condition.

 

 

electrodes at the same time.

Connect an electrical cable of adequate size

UNDERSIZED WELDING CABLES can

 

between the isolated terminal and the workpiece

 

whenever any welding power sources are

cause fire.

 

connected to the isolated terminal.

 

Use single cables of adequate capacity to carry the

 

 

 

 

total combined amperage of the paralleled welding power sources.

 

 

The procedure shown is for

 

 

Electrode

Positive

welding

 

 

connections.

 

 

 

 

1

Weld Output Cables

 

 

 

Determine cable sizes according to

 

 

welding

power source

Owner’s

 

 

Manual. Cables must reach cable

 

 

connection

point. Cables con-

 

 

nected together must be the same

 

 

polarity.

 

 

 

 

 

2

Connection Point

 

1

 

Cover

with

proper

insulating

 

material after making connections.

 

 

3

Terminal Lugs

 

 

 

Use lugs of proper amperage

 

1

capacity and hole size for connec-

 

tion.

 

 

 

 

4

4 Common Weld Output Cable

4

Cable must be able to carry com-

 

 

 

 

bined weld output of all welding

 

2

power sources connected in paral-

 

lel. Use Table 4-1 to select proper

SMAW

+

cable size.

 

 

 

 

 

1

Securely cover connection with proper insulating material.

3

For Electrode Negative, reverse cable connections. Positive (+)

weld output cables connect to work, negative (–) weld output cables go to electrode.

4

ST-158 334 / Ref. ST-154 540-A

Figure 4-5. Paralleling Welding Power Sources For SMAW

OM-815 Page 9

Page 13
Image 13
Miller Electric XMT 4-Rack manual Paralleling Welding Power Sources For Smaw, Undersized Welding Cables can, Cause fire