Milwaukee 6523-21 Extension Cords Tool Assembly, Guidelines for Using Extension Cords, Collar

EXTENSION CORDS

TOOL ASSEMBLY

Grounded tools require a three wire ex- tension cord. Double insulated tools can use either a two or three wire extension cord. As the distance from the supply out- let increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. Refer to the table shown to determine the re- quired minimum wire size.

The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. When using more than one extension cord to make up the total length, be sure each cord con- tains at least the minimum wire size re- quired. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum wire size.

Guidelines for Using Extension Cords

•If you are using an extension cord out- doors, be sure it is marked with the suffix “W-A” (“W” in Canada) to indi- cate that it is acceptable for outdoor use.

•Be sure your extension cord is prop- erly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.

•Protect your extension cords from sharp objects, excessive heat and damp or wet areas.

Recommended Minimum Wire Gauge for Extension Cords*

Nameplate		Extension Cord Length
Amperes		25'	50'	75'	100'	150'
0 - 2.0		18	18	18	18	16
2.1	- 3.4	18	18	18	16	14
3.5	- 5.0	18	18	16	14	12
5.1	- 7.0	18	16	14	12	12
7.1 - 12.0		16	14	12	10
12.1	- 16.0	14	12	10
16.1	- 20.0	12	10

*Based on limiting the line voltage drop to five volts at 150% of the rated amperes.

WARNING!

To reduce the risk of injury, always unplug tool before attach- ing or removing accessories or making adjustments. Use only

specifically recommended accessories. Others may be hazardous.

Removing and Replacing Quik-Lok®Cords (Fig. 1) (Cat. No. 6523-21)

MILWAUKEE's exclusive Quik-Lok®Cords provide instant field replacement or substitution.

Fig. 1

1.To remove the Quik-Lok®Cord, turn the cord nut 1/4 turn to the left and pull it out.

2.To replace the Quik-Lok®Cord, align the connector keyways and push the con- nector in as far as it will go. Turn the cord nut 1/4 turn to the right to lock.

Selecting a Blade

Quik-Lok®Blade Clamp (Fig. 2)

Unplug the tool before changing blades. Be sure the spindle and blade clamp areas are clean. Metal chips and sawdust may prevent the Quik-Lok®Blade Clamp from clamping securely.

Fig. 2 Collar

Blade

1.	Depending on the job, the blade may be
	inserted with the teeth facing up or
	down. To install a blade, twist collar in
	the direction of the arrow while insert-
	ing the blade into the clamp until the
	tang butts against the collar.
2.	Release collar and the spring loaded
	mechanism will clamp the blade firmly
	in place.
3.	Twist collar in the opposite direction of
	the arrow to ensure that the blade is
	locked into the clamp.

READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE.

Use MILWAUKEE Sawzall® Blades for best performance. When selecting a blade, choose the right type and length.

Many types of blades are available for a variety of applications: cutting metal, wood, nail-embedded wood, scroll cutting, rough- ing-in, and contours.

Many lengths are also available. Choose a length long enough to extend beyond the shoe and your work throughout the stroke.

Do not use blades less than 3-1/2" long since they won't extend beyond the shoe throughout the stroke.

For best performance and longest life, see “Accessories” to select the best blade for the job.

4.	Tug on blade to make sure it is securely
	locked in place.
5.	To remove a blade, twist collar in the
	direction of the arrow while pulling on
	the blade. Be careful when handling
	hot blades.

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