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operation manual
DCA-36SPX Engine Operating Panel
Models:
DCA-36SPX
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Troubleshooting
Specification
Install
Generator Wiring Diagram
Hazard Symbols
When connecting the generator
Dimension
Maintenance
DCA-36SPX Setup
Battery Safety
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DCA-36SPX
— ENGINE OPERATING PANEL
Figure 7. Engine Operating Panel
PAGE 24 —
DCA-36SPX—
OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)
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Contents
Parts List NO. B2871300404 S/N 3798495~
Model DCA-36SPX
Proposition 65WARNING
Diesel engine exhaust and some
DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
Table of Contents
Parts Ordering Procedures
Ordering parts has never been easier
DCA-36SPX Specifications
DCA-36SPX Dimensions TOP, Side and Front
Dimensions
DCA-36SPX Safety Message Alert Symbols
Hazard Symbols
DCA-36SPX Safety Message Alert Symbols
General Safety
DCA-36SPX Rules for Safe Operation
Injury People
Carbon monoxide gas
Maintenance Safety
DCA-36SPX Rules for Safe Operation
Battery Safety
DCA-36SPX Rules for Safe Operation
Death
Towing and Transporting Safety
Guidelines section in this manual
DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
DCA-36SPX Generator Decals
Generator Decals
DCA-36SPX Generator Decals
Generator Decals Cont inued
DCA-36SPX Installation
Typical Generator Grounding Application
Outdoor Installation
Indoor Installation
When connecting the generator
Mounting
Generator
Engine Operating Panel
Generator Control Panel
Output Terminal Panel
DCA-36SPX Major Components
Item no Description
22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
DCA-36SPX Generator Control Panel
DCA-36SPX Engine Operating Panel
DCA-36SPX Engine Operating Panel
Auto On/Off Engine Controller Mpec
DCA-36SPX Output Terminal Panel Familiarization
Output Terminal Familiarization
DCA-36SPX Output Terminal Panel Familiarization
100VAC Gfci Receptacles
Connecting Loads
Over Current Relay
Single Phase Load
DCA-36SPX Load APPLICATION/MAXIMUM Amperage
Motors and motor-driven
Generator Amperage
DCA-36SPX Gauge READING/TERMINAL Panel Connections
DCA-36SPX Setup
Circuit Breakers
Lubrication Oil
Fuel Check
Refueling Procedure
Refueling
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Coolant Antifreeze/Summer Coolant/Water
Operation FreezingWeather
Battery
Battery Cable Installation
Wiring
Alternator
DCA-36SPX Generator START-UP Procedure Manual
Before Starting
Close all engine enclosure doors Figure
Voltmeter
On position Figure
Starting Auto Mode
Place the Mpec Control Switch in the Auto position
DCA-36SPX Generator SHUT-DOWN Procedures
Normal Shutdown Procedure
Emergency Shutdown Procedure
DCA-36SPX Maintenance
Cleaning the Fuel Strainer
Air Removal
Check Oil Level
Replacing Oil Filter
Battery Charger JacketWater Heater Power Connections
To ensure adequate starting
DCA-36SPX -TRAILER Maintenance
Trailer Maintenance
DCA-36SPX -TRAILER Maintenance
Brake Adjustment
Brakes
Check the wheel and drum for free rotation
Tires/Wheels/Lug Nuts
TireWear/Inflation
Suspension
Lug Nut Torque Requirements
Start all wheel lug nuts by hand
DCA-36SPX -TRAILERWIRING Diagram
DCA-36SPX Generatorwiring Diagram
Generator Wiring Diagram
DCA-36SPX Enginewiring Diagram
DCA-36SPX -TROUBLESHOOTING Engine
Engine Troubleshooting
DCA-36SPX -TROUBLESHOOTING Engine
DCA-36SPX -TROUBLESHOOTING Generator
Generator Troubleshooting
DCA-36SPX -TROUBLESHOOTING Engine Controller
Engine Controller Troubleshooting Mpec
DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
DCA-36SPX Explanation of Code in Remarks Column
QTY. Column
Part number on this Suggested Spare Parts list
DCA-36SPX Suggested Spare Parts
Description
DCA-36SPX Generator Assy
B2110100702
8051070003
0012110035
0042510000
DCA-36SPX- Engine Operating Panel Assy
0602202545
0601831340
0602120095
0602122093
DCA-36SPX- Control BOX Assy
Control BOX ASSY. S/N 7800001~7800129
B2214001202
0601870434
0601870490
0021004040
DCA-36SPX- Engine and Radiator Assy
M1923200054
8941618410
8970497081
0605000048
Engine & Radiator Assy
0802081104
0199100215
M1317100004
0199100800
DCA-36SPX- Outputterminal Assy
B2231700303
0840312904
0801830704
0039312000
DCA-36SPX- Battery Assy
0602220187
B9310500004
M9103000304
0602220920
DCA-36SPX- Muffler Assy
B3923200044
0016910025
M1333002503
8943690210
DCA-36SPX- Fueltank Assy
M1363001602
0605505070
M1363200104
0805003414
DCA-36SPX- Enclosure Assy
M1413002902
M1413400004
M1423001902
M1493106713
DCA-36SPX- Enclosure ASSY.
0019108055
34A 0042308000
34B 0042408000
M1453003403
DCA-36SPX- Rubber Seals Assy
0228901350
0229200660
0228900610
0228900970
DCA-36SPX- Nameplate and Decals Assy
B2551000403
B25100040
M1550001304
M15000130
82 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
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