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operation manual
DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
Models:
DCA-36SPX
1
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Troubleshooting
Specifications
Install
Generator Wiring Diagram
Hazard Symbols
When connecting the generator
Dimension
Maintenance
DCA-36SPX Setup
Battery Safety
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DCA-36SPX—
OPERATION AND PARTS MANUAL — REV. #1 (04/14/10) — PAGE 53
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Contents
Model DCA-36SPX
Parts List NO. B2871300404 S/N 3798495~
Diesel engine exhaust and some
Proposition 65WARNING
DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
Table of Contents
Ordering parts has never been easier
Parts Ordering Procedures
DCA-36SPX Specifications
Dimensions
DCA-36SPX Dimensions TOP, Side and Front
Hazard Symbols
DCA-36SPX Safety Message Alert Symbols
DCA-36SPX Safety Message Alert Symbols
DCA-36SPX Rules for Safe Operation
General Safety
Injury People
Carbon monoxide gas
DCA-36SPX Rules for Safe Operation
Maintenance Safety
DCA-36SPX Rules for Safe Operation
Battery Safety
Death
Guidelines section in this manual
Towing and Transporting Safety
DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
Generator Decals
DCA-36SPX Generator Decals
Generator Decals Cont inued
DCA-36SPX Generator Decals
Typical Generator Grounding Application
DCA-36SPX Installation
Indoor Installation
Outdoor Installation
When connecting the generator
Mounting
Engine Operating Panel
Generator
Generator Control Panel
Output Terminal Panel
Item no Description
DCA-36SPX Major Components
22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
DCA-36SPX Generator Control Panel
DCA-36SPX Engine Operating Panel
Auto On/Off Engine Controller Mpec
DCA-36SPX Engine Operating Panel
Output Terminal Familiarization
DCA-36SPX Output Terminal Panel Familiarization
100VAC Gfci Receptacles
DCA-36SPX Output Terminal Panel Familiarization
Over Current Relay
Connecting Loads
DCA-36SPX Load APPLICATION/MAXIMUM Amperage
Single Phase Load
Motors and motor-driven
Generator Amperage
DCA-36SPX Gauge READING/TERMINAL Panel Connections
Circuit Breakers
DCA-36SPX Setup
Lubrication Oil
Fuel Check
Refueling
Refueling Procedure
Air Cleaner Fan Belt Tension
Cleaning the Radiator
Coolant Antifreeze/Summer Coolant/Water
Operation FreezingWeather
Battery Cable Installation
Battery
Wiring
Alternator
Close all engine enclosure doors Figure
DCA-36SPX Generator START-UP Procedure Manual
Before Starting
On position Figure
Voltmeter
Place the Mpec Control Switch in the Auto position
Starting Auto Mode
Emergency Shutdown Procedure
DCA-36SPX Generator SHUT-DOWN Procedures
Normal Shutdown Procedure
DCA-36SPX Maintenance
Air Removal
Cleaning the Fuel Strainer
Check Oil Level
Replacing Oil Filter
To ensure adequate starting
Battery Charger JacketWater Heater Power Connections
Trailer Maintenance
DCA-36SPX -TRAILER Maintenance
Brake Adjustment
DCA-36SPX -TRAILER Maintenance
Brakes
Check the wheel and drum for free rotation
Suspension
Tires/Wheels/Lug Nuts
TireWear/Inflation
Start all wheel lug nuts by hand
Lug Nut Torque Requirements
DCA-36SPX -TRAILERWIRING Diagram
Generator Wiring Diagram
DCA-36SPX Generatorwiring Diagram
DCA-36SPX Enginewiring Diagram
Engine Troubleshooting
DCA-36SPX -TROUBLESHOOTING Engine
DCA-36SPX -TROUBLESHOOTING Engine
Generator Troubleshooting
DCA-36SPX -TROUBLESHOOTING Generator
Engine Controller Troubleshooting Mpec
DCA-36SPX -TROUBLESHOOTING Engine Controller
DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
QTY. Column
DCA-36SPX Explanation of Code in Remarks Column
Description
Part number on this Suggested Spare Parts list
DCA-36SPX Suggested Spare Parts
DCA-36SPX Generator Assy
8051070003
B2110100702
0012110035
0042510000
DCA-36SPX- Engine Operating Panel Assy
0601831340
0602202545
0602120095
0602122093
Control BOX ASSY. S/N 7800001~7800129
DCA-36SPX- Control BOX Assy
0601870434
B2214001202
0601870490
0021004040
DCA-36SPX- Engine and Radiator Assy
8941618410
M1923200054
8970497081
0605000048
Engine & Radiator Assy
0199100215
0802081104
M1317100004
0199100800
DCA-36SPX- Outputterminal Assy
0840312904
B2231700303
0801830704
0039312000
DCA-36SPX- Battery Assy
B9310500004
0602220187
M9103000304
0602220920
DCA-36SPX- Muffler Assy
0016910025
B3923200044
M1333002503
8943690210
DCA-36SPX- Fueltank Assy
0605505070
M1363001602
M1363200104
0805003414
DCA-36SPX- Enclosure Assy
M1413400004
M1413002902
M1423001902
M1493106713
DCA-36SPX- Enclosure ASSY.
34A 0042308000
0019108055
34B 0042408000
M1453003403
DCA-36SPX- Rubber Seals Assy
0229200660
0228901350
0228900610
0228900970
DCA-36SPX- Nameplate and Decals Assy
B25100040
B2551000403
M1550001304
M15000130
82 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10
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