Model DCA-70USJ | Multiquip dca-70usj instruction

OPERATION AND PARTS MANUAL

ULTRA-SILENTTMSERIES

MODEL DCA-70USJ

GENERATOR

PARTS LIST NO. M2870400114

Revision #0 (09/16/04)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

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Multiquip dca-70usj operation manual Model DCA-70USJ, Parts List NO. M2870400114

Contents

Model DCA-70USJ Parts List NO. M2870400114 2 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Wilmington Ave Carson, CA Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering Procedures Generator Specifications DCA-70USJ Specifications DCA-70USJ Dimensions TOP, Side and Front You can be injured if you do not follow directions DCA85USJ Safety Message Alert Symbols This generator, other property, or DCA85USJ Safety Message Alert Symbols DCA-70USJ Rules for Safe Operation General Safety Generator Grounding Electrical Safety Battery Safety Maintenance SafetyDCA-70USJ Rules for Safe Operation Emergencies Towing &Transporting Safety Generator Decals DCA-70USJ Generator Decals Generator Decals Cont inued DCA-70USJ Generator Decals Typical Generator Grounding Application DCA-70USJ Installation Outdoor Installation DCA-70USJ InstallationIndoor Installation When connecting the generator DCA-70USJ General Information Major Components DCA-70USJ Major Components 20 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Be switched off Ammeter phase-selector switchAdjustment of the generator’s output voltage Only DCA-70USJ Engine Operating Panel DCA-70USJ Engine Operating Panel Output Terminal Familiarization DCA-70USJ Output Terminal Panel Familiarization F.C.I. Receptacle 120VAC Gfci Receptacles Blower Fan Connecting Loads Three Phase Load Single Phase LoadDCA-70USJ Load Application Motors and motor-driven DCA-70USJ Generator Outputs Voltage Selector SwitchGenerator Amperage Generator OutputVoltages DCA-70USJ Gauge Reading How to Read the OutputTerminal GaugesReading Amperage DCA-70USJ Outputterminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug Voltages Circuit Breakers DCA-70USJ PRE-SETUPLubrication Oil Fuel Check Refueling Refueling Procedure Air Cleaner Fan BeltTension Cleaning the RadiatorOperation FreezingWeather Vol % Freezing Point Battery Cable Installation BatteryWiring Alternator Engines exhaust contains harmful emissions Before StartingDirect exhaust away from nearby personnel Close all engine enclosure doors Figure Position to start the engine Figure Starting Manual Oil Pressure Gauge Place the Mpec Control Switch in the Auto position Starting Auto Mode Shutdown Procedure DCA-70USJ Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure DCA-70USJ Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel Filter To ensure adequate starting DCA-70USJ Maintenance Trailer Maintenance DCA-70USJ -TRAILER Maintenance Brake Adjustment DCA-70USJ -TRAILER MaintenanceBrakes Check the wheel and drum for free rotation TireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug NutTorque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-70USJ -TRAILERWIRING Diagram DCA-70USJ Generatorwiring Diagram Engine Wiring Diagram DCA-70USJ Enginewiring Diagram DCA-70USJ -TROUBLESHOOTING Generator Engine Controller Troubleshooting Mpec DCA-70USJ -TROUBLESHOOTING Engine Controller DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Items Found In the Items Number Column Explanation of Code in Remarks ColumnIf more than one of the same DCA-70USJ Suggested Spare Parts Part number on this Suggested Spare Parts list DCA-70USJ Generator Assy 8101070033 B51101006020012810035 8101611004 DCA-70USJ Control BOX Assy 0330000180 M22130007020601808824 0021005080 60 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 DCA-70USJ Control BOX Assy DCA-70USJ Engine & Radiator Assy 0602041292 M2923200014RE504836 0602042595 64 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 0603306590 06020225610603300285 0605511395 DCA-70USJ Outputterminal Assy M2233000004 M2230700113M2233100004 0039312000 DCA-70USJ Battery Assy 627MFD 0602220187M9310500014 M9103000304 DCA-70USJ Muffler Assy 0017112030 M2330100803M2333000703 M2333200204 DCA-70USJ Fueltank Assy 0605505070 M23630009020605501073 0605516090 DCA-70USJ Enclosure #1 Assy M2363300203 M24130015020603306797 M2423000912 76 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 28A 0030020000 001012005028B 0040020000 28C 0041220000 Enclosure #2 Assy DCA-70USJ Enclosure #2 Assy M3493303203 M3443000812M3443000914 M3493303304 DCA-70USJ Enclosure #3 Assy 0229201130 02292008700229201240 0228900660 DCA-70USJ Name Plate Assy M1550000703 M1550000204M2550000304 M2550000603 Freightpolicy Terms and Conditions of Sale Parts DCA-70USJ Operation and Parts Manual REV. #0 09/16/04 Your Local Dealer is