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dca-70usj
operation manual
DCA-70USJ Operation and Parts Manual REV. #0 09/16/04
Models:
dca-70usj
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Specifications
Install
Parts list
DCA-70USJ Enginewiring Diagram
When connecting the generator
Maintenance
DCA-70USJ PRE-SETUP
Battery
Parts Ordering Procedures
Brake Adjustment
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DCA-70USJ
— OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)
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Contents
Parts List NO. M2870400114
Model DCA-70USJ
2 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04
Heres HOW to GET Help
Wilmington Ave Carson, CA
Table of Contents
Parts Ordering Procedures
When ordering parts Please supply the following information
DCA-70USJ Specifications
Generator Specifications
DCA-70USJ Dimensions TOP, Side and Front
DCA85USJ Safety Message Alert Symbols
You can be injured if you do not follow directions
DCA85USJ Safety Message Alert Symbols
This generator, other property, or
General Safety
DCA-70USJ Rules for Safe Operation
Electrical Safety
Generator Grounding
DCA-70USJ Rules for Safe Operation
Maintenance Safety
Battery Safety
Towing &Transporting Safety
Emergencies
DCA-70USJ Generator Decals
Generator Decals
DCA-70USJ Generator Decals
Generator Decals Cont inued
DCA-70USJ Installation
Typical Generator Grounding Application
Indoor Installation
DCA-70USJ Installation
Outdoor Installation
When connecting the generator
DCA-70USJ General Information
DCA-70USJ Major Components
Major Components
20 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04
Adjustment of the generator’s output voltage
Ammeter phase-selector switch
Be switched off
Only
DCA-70USJ Engine Operating Panel
DCA-70USJ Engine Operating Panel
DCA-70USJ Output Terminal Panel Familiarization
Output Terminal Familiarization
120VAC Gfci Receptacles
F.C.I. Receptacle
Connecting Loads
Blower Fan
DCA-70USJ Load Application
Single Phase Load
Three Phase Load
Motors and motor-driven
Generator Amperage
Voltage Selector Switch
DCA-70USJ Generator Outputs
Generator OutputVoltages
Reading Amperage
How to Read the OutputTerminal Gauges
DCA-70USJ Gauge Reading
Uvwo Terminal Output Voltages
Three-Phase Position
DCA-70USJ Outputterminal Panel Connections
3Ø 240/139 Output Terminal Lug Voltages
3Ø 480/277 Output Terminal Lug Voltages
1Ø 240V/120V Output Terminal Lug Voltages
Lubrication Oil
DCA-70USJ PRE-SETUP
Circuit Breakers
Fuel Check
Refueling Procedure
Refueling
Operation FreezingWeather
Cleaning the Radiator
Air Cleaner Fan BeltTension
Vol % Freezing Point
Wiring
Battery
Battery Cable Installation
Alternator
Direct exhaust away from nearby personnel
Before Starting
Engines exhaust contains harmful emissions
Close all engine enclosure doors Figure
Starting Manual
Position to start the engine Figure
Oil Pressure Gauge
Starting Auto Mode
Place the Mpec Control Switch in the Auto position
Emergency Shutdown Procedure
DCA-70USJ Generator SHUT-DOWN Procedure
Shutdown Procedure
DCA-70USJ Maintenance
Replacing Oil Filter
Air Removal
Check Oil Level
Replacing Fuel Filter
DCA-70USJ Maintenance
To ensure adequate starting
DCA-70USJ -TRAILER Maintenance
Trailer Maintenance
Brakes
DCA-70USJ -TRAILER Maintenance
Brake Adjustment
Check the wheel and drum for free rotation
Suspension
Tires/Wheels/Lug Nuts
TireWear/Inflation
Lug NutTorque Requirements
Start all wheel lug nuts by hand
DCA-70USJ -TRAILERWIRING Diagram
Trailer/Towing Vehicle Wiring Diagram
DCA-70USJ Generatorwiring Diagram
DCA-70USJ Enginewiring Diagram
Engine Wiring Diagram
DCA-70USJ -TROUBLESHOOTING Generator
DCA-70USJ -TROUBLESHOOTING Engine Controller
Engine Controller Troubleshooting Mpec
DCA-70USJ Operation and Parts Manual REV. #0 09/16/04
If more than one of the same
Explanation of Code in Remarks Column
Items Found In the Items Number Column
Part number on this Suggested Spare Parts list
DCA-70USJ Suggested Spare Parts
DCA-70USJ Generator Assy
0012810035
B5110100602
8101070033
8101611004
DCA-70USJ Control BOX Assy
0601808824
M2213000702
0330000180
0021005080
60 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04
DCA-70USJ Control BOX Assy
DCA-70USJ Engine & Radiator Assy
RE504836
M2923200014
0602041292
0602042595
64 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04
0603300285
0602022561
0603306590
0605511395
DCA-70USJ Outputterminal Assy
M2233100004
M2230700113
M2233000004
0039312000
DCA-70USJ Battery Assy
M9310500014
0602220187
627MFD
M9103000304
DCA-70USJ Muffler Assy
M2333000703
M2330100803
0017112030
M2333200204
DCA-70USJ Fueltank Assy
0605501073
M2363000902
0605505070
0605516090
DCA-70USJ Enclosure #1 Assy
0603306797
M2413001502
M2363300203
M2423000912
76 DCA-70USJ Operation and Parts Manual REV. #0 09/16/04
28B 0040020000
0010120050
28A 0030020000
28C 0041220000
DCA-70USJ Enclosure #2 Assy
Enclosure #2 Assy
M3443000914
M3443000812
M3493303203
M3493303304
DCA-70USJ Enclosure #3 Assy
0229201240
0229200870
0229201130
0228900660
DCA-70USJ Name Plate Assy
M2550000304
M1550000204
M1550000703
M2550000603
Terms and Conditions of Sale Parts
Freightpolicy
DCA-70USJ Operation and Parts Manual REV. #0 09/16/04
Your Local Dealer is
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