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dca-70usj operation manual DCA-70USJ- GENERATORWIRING DIAGRAM, Generator Wiring Diagram
Models:
dca-70usj
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Troubleshooting
Specs
Install
Parts list
DCA-70USJ —TRAILERWIRINGDIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
Page 49
Image 49
DCA-70USJ
— GENERATORWIRING DIAGRAM
Figure 61. Generator Wiring Diagram
DCA-70USJ
— OPERATION AND PARTS MANUAL — REV. #0 (09/16/04) — PAGE 49
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Page 50
Page 49
Image 49
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Contents
OPERATION AND PARTS MANUAL
PARTS LIST NO. M2870400114
MODEL DCA-70USJ
ULTRA-SILENTTM SERIES
Page
SERVICE DEPARTMENT
HERES HOW TO GET HELP
WARRANTYDEPARTMENT
PLEASE HAVETHE MODEL AND SERIAL
MQ POWER DCA-70USJ ULTRA-SILENTGENERATOR
TABLE OF CONTENTS
Specification and part
COMPONENT DRAWINGS
When ordering parts
PARTS ORDERING PROCEDURES
please supply the following information
Here’s how to get help
Table 1. Generator Specifications
DCA-70USJ— SPECIFICATIONS
Table 2. Engine Specifications
Model
Figure 1. Dimensions
DCA-70USJ- DIMENSIONS TOP, SIDE AND FRONT
HAZARD SYMBOLS
DCA85USJ — SAFETY MESSAGE ALERT SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
DANGER
WARNING - ROTATING PARTS
DCA85USJ — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEEDCONDITIONS
DCA-70USJ— RULES FOR SAFE OPERATION
General Safety
DANGER - READTHIS MANUAL
DCA-70USJ— RULES FOR SAFE OPERATION
Electrical Safety
Generator Grounding
DANGER - ELECTROCUTION HAZARDS
Battery Safety
Maintenance Safety
DCA-70USJ— RULES FOR SAFE OPERATION
DANGER - EXPLOSION HAZARDS
Emergencies
Towing &Transporting Safety
DCA-70USJ— RULES FOR SAFE OPERATION
Figure 2. Generator Decals
DCA-70USJ— GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-70USJ— GENERATOR DECALS
Figure 4.Typical Generator Grounding Application
DCA-70USJ— INSTALLATION
Outdoor Installation
DCA-70USJ— INSTALLATION
Indoor Installation
CAUTION - EXHAUST HAZARD
DCA-70USJSeries Familiarization Generator
DCA-70USJ— GENERAL INFORMATION
Engine Operating Panel
Generator Control Panel
Table 3. Generator Major Components
DCA-70USJ— MAJOR COMPONENTS
Figure 5. Major Components
NOTE PAGE
adjustment of the generator’s output voltage
be switched off
DCA-70USJ— GENERATOR CONTROL PANEL
Figure 6. Generator Control Panel
Figure 7. Engine Operating Panel
DCA-70USJ— ENGINE OPERATING PANEL
DCA-70USJ— ENGINE OPERATING PANEL
Output Terminal Familiarization
DCA-70USJ- OUTPUT TERMINAL PANEL FAMILIARIZATION
Figure 8. Output Terminal Panel
Output Terminal Panel
120VAC GFCI Receptacles
DCA-70USJ— OUTPUT TERMINAL PANEL FAMILIARIZATION
Figure 9. G.F.C.I. Receptacle
Figure 11.Voltage Regulator Control Knob
Figure 13. Connecting Loads Over Current Relay
Connecting Loads
Blower Fan
Figure 15. Blower Fan Fuse
Three Phase Load
Single Phase Load
DCA-70USJ— LOAD APPLICATION
DANGER - ELECTRICAL SYSTEM HAZARDS
Figure 16. Voltage Selector Switch
Voltage Selector Switch
Voltage Selector Switch Locking Button
DCA-70USJ— GENERATOR OUTPUTS
Figure 17. Voltage Selector Switch
How to Read the OutputTerminal Gauges
139VThree Phase Position
DCA-70USJ— GAUGE READING
Switch 3Ø-208V/1Ø-120V Three-PhasePosition
Three-PhasePosition
DCA-70USJ— OUTPUTTERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
Single-PhasePosition
Figure 29. Voltage Selector Switch 240/120V
480/277VThree Phase Connections
DCA-70USJ— OUTPUTTERMINAL PANEL CONNECTIONS
Circuit Breakers
DCA-70USJ— PRE-SETUP
Lubrication Oil
Figure 31. Engine Oil Dipstick
WARNING - RESPIRATORY HAZARDS
Refueling Procedure
Figure 34. Fueling the Generator
Figure 33. Only Fill on Level Ground
Cleaning the Radiator
Table 12. Anti-Freeze Operating Temperatures
Air Cleaner
Table 11. Coolant Capacity
Battery Cable Installation
Battery
Figure 38. Battery Connections
CAUTION - BATTERY SERVICING SAFETY
Figure 41. Voltage Selector Switch
DCA-70USJ— GENERATOR START-UPPROCEDURE MANUAL
Before Starting
CAUTION - LETHAL EXHAUST HAZARD
Figure 47.Voltage Adjust Control Knob
Figure 42. MPEC Control Switch Manual Position
Starting Manual
Figure 43. Pre-HeatLamp
Figure 49. Oil Pressure Gauge
Figure 50. CoolantTemperature Gauge
Figure 52. Main, Aux. and GFCI
Circuit Breakers ON
CAUTION - BACKUP GENERATOR USE
DCA-70USJ— GENERATOR START-UPPROCEDURE AUTO MODE
Figure 54. MPEC Control Switch AUTO
WARNING - AUTO MODE MAINTENANCE
Shutdown Procedure
DCA-70USJ— GENERATOR SHUT-DOWNPROCEDURE
Emergency Shutdown Procedure
Air Cleaner with Dust Indicator
DCA-70USJ— MAINTENANCE
Service Daily
General Inspection
Check Oil Level
Air Removal
Replacing Oil Filter
Replacing Fuel Filter
battery charger
DCA-70USJ— MAINTENANCE
Trailer Maintenance
DCA-70USJ —TRAILERMAINTENANCE
Brake Adjustment
DCA-70USJ —TRAILERMAINTENANCE
Brakes
Hydraulic Surge Brakes
Tires/Wheels/Lug Nuts
CAUTION - REPAIRINGTRAILERWHEELS
CAUTION - EYESIGHT HAZARD
TireWear/Inflation
Figure 59. Wheel Lug Nuts Tightening Sequence
Lug NutTorque Requirements
DCA-70USJ —TRAILERMAINTENANCE
Table 17. Tire Torque Requirements
Figure 60.Trailer/Towing Vehicle Wiring Diagram
DCA-70USJ —TRAILERWIRINGDIAGRAM
Figure 61. Generator Wiring Diagram
DCA-70USJ- GENERATORWIRING DIAGRAM
Figure 62. Engine Wiring Diagram
DCA-70USJ— ENGINEWIRING DIAGRAM
TABLE 18. GENERATOR TROUBLESHOOTING
DCA-70USJ -TROUBLESHOOTINGGENERATOR
TABLE 19. ENGINE CONTROLLER TROUBLESHOOTING MPEC
DCA-70USJ —TROUBLESHOOTINGENGINE CONTROLLER
SYMPTOM
POSSIBLE PROBLEM
NOTE PAGE
Items Found In the “Remarks” Column
EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Items Number” Column
notice
Part number on this Suggested Spare Parts list
DCA-70USJ- SUGGESTED SPARE PARTS
GENERATOR ASSY
DCA-70USJ- GENERATOR ASSY
PART NAME
PART NO
REMARKS
DCA-70USJ— GENERATOR ASSY
CONTROL BOX ASSY
DCA-70USJ— CONTROL BOX ASSY
PART NO
DCA-70USJ— CONTROL BOX ASSY
PART NAME
REMARKS
DCA-70USJ— CONTROL BOX ASSY
PART NO
DCA-70USJ— CONTROL BOX ASSY
PART NAME
REMARKS
ENGINE & RADIATOR ASSY
DCA-70USJ— ENGINE & RADIATOR ASSY
PART NAME
DCA-70USJ— ENGINE & RADIATOR ASSY
REMARKS
M2923200014
DCA-70USJ— ENGINE & RADIATOR ASSY
PART NO
DCA-70USJ— ENGINE & RADIATOR ASSY
PART NAME
0602022561
OUTPUT TERMINAL ASSY
DCA-70USJ— OUTPUTTERMINAL ASSY
PART NAME
DCA-70USJ— OUTPUTTERMINAL ASSY
REMARKS
M2230700113
BATTERY ASSY
DCA-70USJ- BATTERY ASSY
BATTERY ASSY
DCA-70USJ— BATTERY ASSY
PART NO
PART NAME
MUFFLER ASSY
DCA-70USJ— MUFFLER ASSY
QTY. REMARKS
DCA-70USJ- MUFFLER ASSY
PART NO
PART NAME
FUEL TANK ASSY
DCA-70USJ- FUELTANK ASSY
FUEL TANK ASSY
DCA-70USJ— FUELTANK ASSY
PART NO
PART NAME
ENCLOSURE #1 ASSY
DCA-70USJ— ENCLOSURE #1 ASSY
PART NO
DCA-70USJ— ENCLOSURE #1 ASSY
PART NAME
QTY. REMARKS
DCA-70USJ- ENCLOSURE #1 ASSY
ENCLOSURE #1 ASSY
DCA-70USJ— ENCLOSURE #1 ASSY
PART NO
PART NAME
ENCLOSURE #2 ASSY
DCA-70USJ— ENCLOSURE #2 ASSY
PART NO
DCA-70USJ— ENCLOSURE #2 ASSY
PART NAME
QTY. REMARKS
ENCLOSURE #3 ASSY
DCA-70USJ— ENCLOSURE #3 ASSY
PART NO
DCA-70USJ— ENCLOSURE #3 ASSY
PART NAME
QTY. REMARKS
NAME PLATE ASSY
DCA-70USJ— NAME PLATE ASSY
NAME PLATE ASSY
DCA-70USJ— NAME PLATE ASSY
PART NO
PART NAME
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE — PARTS
Effective:October 1,
PAYMENT TERMS
NOTE PAGE
SERVICE DEPARTMENT
HERES HOW TO GET HELP
WARRANTYDEPARTMENT
OPERATION AND PARTS MANUAL