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dca-70usj DCA-70USJ— INSTALLATION, Typical Generator Grounding Application
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dca-70usj
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Troubleshooting
Specs
Install
Parts list
DCA-70USJ —TRAILERWIRINGDIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
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DCA-70USJ
— INSTALLATION
Figure 4.Typical Generator Grounding Application
PAGE 16 —
DCA-70USJ
— OPERATION AND PARTS MANUAL — REV. #0 (09/16/04)
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Contents
PARTS LIST NO. M2870400114
OPERATION AND PARTS MANUAL
MODEL DCA-70USJ
ULTRA-SILENTTM SERIES
Page
HERES HOW TO GET HELP
SERVICE DEPARTMENT
WARRANTYDEPARTMENT
PLEASE HAVETHE MODEL AND SERIAL
TABLE OF CONTENTS
MQ POWER DCA-70USJ ULTRA-SILENTGENERATOR
Specification and part
COMPONENT DRAWINGS
PARTS ORDERING PROCEDURES
When ordering parts
please supply the following information
Here’s how to get help
DCA-70USJ— SPECIFICATIONS
Table 1. Generator Specifications
Table 2. Engine Specifications
Model
DCA-70USJ- DIMENSIONS TOP, SIDE AND FRONT
Figure 1. Dimensions
DCA85USJ — SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
DANGER
DCA85USJ — SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEEDCONDITIONS
DCA-70USJ— RULES FOR SAFE OPERATION
General Safety
DANGER - READTHIS MANUAL
Electrical Safety
DCA-70USJ— RULES FOR SAFE OPERATION
Generator Grounding
DANGER - ELECTROCUTION HAZARDS
Maintenance Safety
Battery Safety
DCA-70USJ— RULES FOR SAFE OPERATION
DANGER - EXPLOSION HAZARDS
Emergencies
Towing &Transporting Safety
DCA-70USJ— RULES FOR SAFE OPERATION
DCA-70USJ— GENERATOR DECALS
Figure 2. Generator Decals
DCA-70USJ— GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-70USJ— INSTALLATION
Figure 4.Typical Generator Grounding Application
DCA-70USJ— INSTALLATION
Outdoor Installation
Indoor Installation
CAUTION - EXHAUST HAZARD
DCA-70USJ— GENERAL INFORMATION
DCA-70USJSeries Familiarization Generator
Engine Operating Panel
Generator Control Panel
Table 3. Generator Major Components
DCA-70USJ— MAJOR COMPONENTS
Figure 5. Major Components
NOTE PAGE
be switched off
adjustment of the generator’s output voltage
DCA-70USJ— GENERATOR CONTROL PANEL
Figure 6. Generator Control Panel
DCA-70USJ— ENGINE OPERATING PANEL
Figure 7. Engine Operating Panel
DCA-70USJ— ENGINE OPERATING PANEL
DCA-70USJ- OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Figure 8. Output Terminal Panel
Output Terminal Panel
DCA-70USJ— OUTPUT TERMINAL PANEL FAMILIARIZATION
120VAC GFCI Receptacles
Figure 9. G.F.C.I. Receptacle
Figure 11.Voltage Regulator Control Knob
Connecting Loads
Figure 13. Connecting Loads Over Current Relay
Blower Fan
Figure 15. Blower Fan Fuse
Single Phase Load
Three Phase Load
DCA-70USJ— LOAD APPLICATION
DANGER - ELECTRICAL SYSTEM HAZARDS
Voltage Selector Switch
Figure 16. Voltage Selector Switch
Voltage Selector Switch Locking Button
DCA-70USJ— GENERATOR OUTPUTS
How to Read the OutputTerminal Gauges
Figure 17. Voltage Selector Switch
139VThree Phase Position
DCA-70USJ— GAUGE READING
Three-PhasePosition
Switch 3Ø-208V/1Ø-120V Three-PhasePosition
DCA-70USJ— OUTPUTTERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
Figure 29. Voltage Selector Switch 240/120V
Single-PhasePosition
480/277VThree Phase Connections
DCA-70USJ— OUTPUTTERMINAL PANEL CONNECTIONS
DCA-70USJ— PRE-SETUP
Circuit Breakers
Lubrication Oil
Figure 31. Engine Oil Dipstick
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Figure 34. Fueling the Generator
Figure 33. Only Fill on Level Ground
Table 12. Anti-Freeze Operating Temperatures
Cleaning the Radiator
Air Cleaner
Table 11. Coolant Capacity
Battery
Battery Cable Installation
Figure 38. Battery Connections
CAUTION - BATTERY SERVICING SAFETY
DCA-70USJ— GENERATOR START-UPPROCEDURE MANUAL
Figure 41. Voltage Selector Switch
Before Starting
CAUTION - LETHAL EXHAUST HAZARD
Figure 42. MPEC Control Switch Manual Position
Figure 47.Voltage Adjust Control Knob
Starting Manual
Figure 43. Pre-HeatLamp
Figure 50. CoolantTemperature Gauge
Figure 49. Oil Pressure Gauge
Figure 52. Main, Aux. and GFCI
Circuit Breakers ON
DCA-70USJ— GENERATOR START-UPPROCEDURE AUTO MODE
CAUTION - BACKUP GENERATOR USE
Figure 54. MPEC Control Switch AUTO
WARNING - AUTO MODE MAINTENANCE
Shutdown Procedure
DCA-70USJ— GENERATOR SHUT-DOWNPROCEDURE
Emergency Shutdown Procedure
DCA-70USJ— MAINTENANCE
Air Cleaner with Dust Indicator
Service Daily
General Inspection
Air Removal
Check Oil Level
Replacing Oil Filter
Replacing Fuel Filter
DCA-70USJ— MAINTENANCE
battery charger
DCA-70USJ —TRAILERMAINTENANCE
Trailer Maintenance
DCA-70USJ —TRAILERMAINTENANCE
Brake Adjustment
Brakes
Hydraulic Surge Brakes
CAUTION - REPAIRINGTRAILERWHEELS
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
TireWear/Inflation
Lug NutTorque Requirements
Figure 59. Wheel Lug Nuts Tightening Sequence
DCA-70USJ —TRAILERMAINTENANCE
Table 17. Tire Torque Requirements
DCA-70USJ —TRAILERWIRINGDIAGRAM
Figure 60.Trailer/Towing Vehicle Wiring Diagram
DCA-70USJ- GENERATORWIRING DIAGRAM
Figure 61. Generator Wiring Diagram
DCA-70USJ— ENGINEWIRING DIAGRAM
Figure 62. Engine Wiring Diagram
DCA-70USJ -TROUBLESHOOTINGGENERATOR
TABLE 18. GENERATOR TROUBLESHOOTING
DCA-70USJ —TROUBLESHOOTINGENGINE CONTROLLER
TABLE 19. ENGINE CONTROLLER TROUBLESHOOTING MPEC
SYMPTOM
POSSIBLE PROBLEM
NOTE PAGE
EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Remarks” Column
Items Found In the “Items Number” Column
notice
DCA-70USJ- SUGGESTED SPARE PARTS
Part number on this Suggested Spare Parts list
DCA-70USJ- GENERATOR ASSY
GENERATOR ASSY
PART NO
PART NAME
REMARKS
DCA-70USJ— GENERATOR ASSY
DCA-70USJ— CONTROL BOX ASSY
CONTROL BOX ASSY
DCA-70USJ— CONTROL BOX ASSY
PART NO
PART NAME
REMARKS
DCA-70USJ— CONTROL BOX ASSY
DCA-70USJ— CONTROL BOX ASSY
PART NO
PART NAME
REMARKS
DCA-70USJ— ENGINE & RADIATOR ASSY
ENGINE & RADIATOR ASSY
DCA-70USJ— ENGINE & RADIATOR ASSY
PART NAME
REMARKS
M2923200014
DCA-70USJ— ENGINE & RADIATOR ASSY
DCA-70USJ— ENGINE & RADIATOR ASSY
PART NO
PART NAME
0602022561
DCA-70USJ— OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
DCA-70USJ— OUTPUTTERMINAL ASSY
PART NAME
REMARKS
M2230700113
DCA-70USJ- BATTERY ASSY
BATTERY ASSY
DCA-70USJ— BATTERY ASSY
BATTERY ASSY
PART NO
PART NAME
DCA-70USJ— MUFFLER ASSY
MUFFLER ASSY
DCA-70USJ- MUFFLER ASSY
QTY. REMARKS
PART NO
PART NAME
DCA-70USJ- FUELTANK ASSY
FUEL TANK ASSY
DCA-70USJ— FUELTANK ASSY
FUEL TANK ASSY
PART NO
PART NAME
DCA-70USJ— ENCLOSURE #1 ASSY
ENCLOSURE #1 ASSY
DCA-70USJ— ENCLOSURE #1 ASSY
PART NO
PART NAME
QTY. REMARKS
DCA-70USJ- ENCLOSURE #1 ASSY
DCA-70USJ— ENCLOSURE #1 ASSY
ENCLOSURE #1 ASSY
PART NO
PART NAME
DCA-70USJ— ENCLOSURE #2 ASSY
ENCLOSURE #2 ASSY
DCA-70USJ— ENCLOSURE #2 ASSY
PART NO
PART NAME
QTY. REMARKS
DCA-70USJ— ENCLOSURE #3 ASSY
ENCLOSURE #3 ASSY
DCA-70USJ— ENCLOSURE #3 ASSY
PART NO
PART NAME
QTY. REMARKS
DCA-70USJ— NAME PLATE ASSY
NAME PLATE ASSY
DCA-70USJ— NAME PLATE ASSY
NAME PLATE ASSY
PART NO
PART NAME
TERMS AND CONDITIONS OF SALE — PARTS
SPECIAL EXPEDITING SERVICE
Effective:October 1,
PAYMENT TERMS
NOTE PAGE
HERES HOW TO GET HELP
SERVICE DEPARTMENT
WARRANTYDEPARTMENT
OPERATION AND PARTS MANUAL