Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA125SSIU manual Notes

Models: DCA125SSIU

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NOTES

DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 87

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Contents

WHISPERWATT SERIES PARTS LIST NO. M3870301204OPERATION AND PARTS MANUAL MODEL DCA125SSIUDiesel engine exhaust and some of PROPOSITION 65 WARNINGREPORTING SAFETY DEFECTS 6-11 TABLE OF CONTENTSDCA125SSIU Generator Component DrawingsPrint Specification Information PARTS ORDERING PROCEDURESWhen ordering parts, please supply View Parts Diagrams Order PartsDANGER SAFETY INFORMATIONSAFETY MESSAGES SAFETY SYMBOLSﬁrst aid kit GENERAL SAFETYGENERATOR SAFETY ﬁre extinguisherENGINE SAFETY SAFETY INFORMATIONNOTICE DANGER FUEL SAFETYTOWING SAFETY SAFETY INFORMATIONSAFETY INFORMATION ELECTRICAL SAFETYGrounding Safety Power Cord/Cable SafetyDANGER BATTERY SAFETYENVIRONMENTAL SAFETY SAFETY INFORMATIONPhase SPECIFICATIONSTable 1. Generator Speciﬁcations ModelDimension in. mm DIMENSIONSTable 3. Dimensions Figure 1. DimensionsFigure 2. Typical Generator Grounding Application INSTALLATIONGENERATOR GROUNDING OUTDOOR INSTALLATIONINDOOR INSTALLATION MOUNTINGGENERATOR CONTROL PANEL GENERAL INFORMATIONGENERATOR ENGINE OPERATING PANELMAJOR COMPONENTS Table 4. Generator Major ComponentsITEM NO NOTICE GENERATOR CONTROL PANELNOTES Figure 5. Engine Operating Panel ENGINE OPERATING PANELENGINE OPERATING PANEL NOTICE OUTPUT TERMINAL PANEL FAMILIARIZATIONOUTPUT TERMINAL FAMILIARIZATION OUTPUT TERMINAL PANELTwist Lock Dual Voltage 100/200 VAC Receptacles 100 VAC GFCI ReceptaclesOUTPUT TERMINAL PANEL FAMILIARIZATION Figure 7. G.F.C.I. ReceptacleOUTPUT TERMINAL PANEL FAMILIARIZATION Connecting LoadsOver Current Relay Figure 10. Connecting LoadsLOAD APPLICATION SINGLE PHASE LOADTHREE PHASE LOAD Table 5. Power Factor By LoadGENERATOR OUTPUT VOLTAGES Voltage Selector SwitchVoltage Selector Switch Locking Button GENERATOR OUTPUTSHOW TO READ THE OUTPUT TERMINAL GAUGE GENERATOR OUTPUTS/GAUGE READINGReading Voltage Reading Amperage3Ø-200V/1Ø-115VUVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONSUVWO TERMINAL OUTPUT VOLTAGES 3Ø-220/127UVWO Terminal Output VoltagesFigure 25. Voltage Selector Switch 3Ø-440/254VUVWO Terminal Output Voltages1Ø-200/100VUVWO Terminal Output Voltages Figure 23. Voltage Selector SwitchFUEL CHECK INSPECTION/SETUPCIRCUIT BREAKERS LUBRICATION OILNOTICE Refueling ProcedureONLY use #2 diesel fuel when refueling INSPECTION/SETUPCOOLANT ANTIFREEZE/SUMMER COOLANT/ WATER CLEANING THE RADIATORAIR CLEANER Table 11. Anti-Freeze Operating TemperaturesALTERNATOR BATTERYBattery Cable Installation WIRINGCORRECT INCORRECT GENERATOR START-UPPROCEDURE MANUALBEFORE STARTING STARTING MANUALFigure 42. Frequency Meter GENERATOR START-UPPROCEDURE MANUALNOTICE GENERATOR START-UPPROCEDURE AUTO MODESTARTING AUTO MODE DANGERGENERATOR SHUT-DOWNPROCEDURES NORMAL SHUTDOWN PROCEDUREEMERGENCY SHUTDOWN PROCEDURE AIR CLEANER MAINTENANCEAir Cleaner with Dust Indicator GENERAL INSPECTIONFUEL TANK INSPECTION Cleaning Inside the Fuel TankFUEL ADDITION Removing Water from the Fuel TankFLUSHING OUT RADIATOR AND REPLACING COOLANT RADIATOR CLEANINGCHECK OIL LEVEL Replacing Oil FilterTRAILER MAINTENANCE TRAILER MAINTENANCEActuator Brake AdjustmentBRAKES Hydraulic Surge BrakesTRAILER MAINTENANCE TIRES/WHEELS/LUG NUTSTire Wear/Inﬂation SuspensionLug Nut Torque Requirements TRAILER MAINTENANCENOTICE Figure 61. Trailer/Towing Vehicle Wiring Diagram TRAILER WIRING DIAGRAMCOLOR CODE GENERATOR WIRING DIAGRAMFigure 62. Generator Wiring Diagram SYMBOLFigure 63. Engine Wiring Diagram ENGINE WIRING DIAGRAMFigure 64. Controller Wiring Diagram CONTROLLER WIRING DIAGRAMPossible Problem TROUBLESHOOTING GENERATORTable 17. Generator Troubleshooting SymptomTable 18. Engine Controller Troubleshooting MPEC TROUBLESHOOTING ENGINE CONTROLLERNOTICE TROUBLESHOOTING DIAGNOSTIC LAMPMETHOD OF OPERATION NOTICEQTY. Column EXPLANATION OF CODE IN REMARKS COLUMNNO. Column PART NO. ColumnNOTICE SUGGESTED SPARE PARTSDCA125SSIU WHISPERWATT GENERATOR WITH ISUZU 4HK1X DIESEL ENGINE 1 to 3 unitsGENERATOR ASSY PART NAME REMARKSGENERATOR ASSY CONTROL BOX ASSY REMARKS CONTROL BOX ASSYPART NO PART NAMECONTROL BOX ASSY REMARKS CONTROL BOX ASSYPART NO PART NAMECONTROL BOX ASSY 0027105010 CONTROL BOX ASSYPART NAME REMARKSENGINE AND RADIATOR ASSY REMARKS ENGINE AND RADIATOR ASSYPART NO PART NAMEENGINE AND RADIATOR ASSY. CONTINUED REMARKS ENGINE AND RADIATOR ASSY. CONTINUEDPART NO PART NAME2-WHITE OUTPUT TERMINAL ASSY1-ORANGE 5-BLACKM3230700003 OUTPUT TERMINAL ASSYPART NO PART NAMEBATTERY ASSY REMARKS BATTERY ASSYPART NO PART NAMEMUFFLER ASSY REMARKS MUFFLER ASSYPART NO PART NAMEFUEL TANK ASSY REMARKS FUEL TANK ASSYPART NO PART NAMEENCLOSURE ASSY M3413002402 ENCLOSURE ASSYPART NAME REMARKSENCLOSURE ASSY. CONTINUED 0019208020 ENCLOSURE ASSY. CONTINUEDPART NO PART NAMEENCLOSURE ASSY. CONTINUED 0600800320 ENCLOSURE ASSY. CONTINUEDPART NO PART NAMERUBBER SEALS ASSY REMARKS RUBBER SEALS ASSYPART NO PART NAMENAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSY PART NAMEM3550003003 NAMEPLATE AND DECALS ASSY. CONTINUED FUEL TANK GROUP NAMEPLATE AND DECALS ASSY. CONTINUEDPART NO PART NAMEFREIGHT POLICY TERMS AND CONDITIONS OF SALE — PARTSSPECIAL EXPEDITING SERVICE PAYMENT TERMSNOTES Contact: mqpower@multiquip.com HERE’S HOW TO GET HELPNUMBER ON-HANDWHEN CALLING MQ Power