Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA125SSIU manual Control Box Assy

Models: DCA125SSIU

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CONTROL BOX ASSY.

PAGE 56 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)

Page 56

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Multiquip DCA125SSIU manual Control Box Assy

Contents

PARTS LIST NO. M3870301204 OPERATION AND PARTS MANUALMODEL DCA125SSIU WHISPERWATT SERIESPROPOSITION 65 WARNING Diesel engine exhaust and some ofREPORTING SAFETY DEFECTS TABLE OF CONTENTS DCA125SSIU GeneratorComponent Drawings 6-11PARTS ORDERING PROCEDURES When ordering parts, please supplyView Parts Diagrams Order Parts Print Specification InformationSAFETY INFORMATION SAFETY MESSAGESSAFETY SYMBOLS DANGERGENERAL SAFETY GENERATOR SAFETYﬁre extinguisher ﬁrst aid kitNOTICE ENGINE SAFETYSAFETY INFORMATION FUEL SAFETY TOWING SAFETYSAFETY INFORMATION DANGERELECTRICAL SAFETY Grounding SafetyPower Cord/Cable Safety SAFETY INFORMATIONBATTERY SAFETY ENVIRONMENTAL SAFETYSAFETY INFORMATION DANGERSPECIFICATIONS Table 1. Generator SpeciﬁcationsModel PhaseDIMENSIONS Table 3. DimensionsFigure 1. Dimensions Dimension in. mmINSTALLATION Figure 2. Typical Generator Grounding ApplicationOUTDOOR INSTALLATION INDOOR INSTALLATIONMOUNTING GENERATOR GROUNDINGGENERAL INFORMATION GENERATORENGINE OPERATING PANEL GENERATOR CONTROL PANELITEM NO MAJOR COMPONENTSTable 4. Generator Major Components GENERATOR CONTROL PANEL NOTICENOTES ENGINE OPERATING PANEL Figure 5. Engine Operating PanelENGINE OPERATING PANEL OUTPUT TERMINAL PANEL FAMILIARIZATION OUTPUT TERMINAL FAMILIARIZATIONOUTPUT TERMINAL PANEL NOTICE100 VAC GFCI Receptacles OUTPUT TERMINAL PANEL FAMILIARIZATIONFigure 7. G.F.C.I. Receptacle Twist Lock Dual Voltage 100/200 VAC ReceptaclesConnecting Loads Over Current RelayFigure 10. Connecting Loads OUTPUT TERMINAL PANEL FAMILIARIZATIONSINGLE PHASE LOAD THREE PHASE LOADTable 5. Power Factor By Load LOAD APPLICATIONVoltage Selector Switch Voltage Selector Switch Locking ButtonGENERATOR OUTPUTS GENERATOR OUTPUT VOLTAGESGENERATOR OUTPUTS/GAUGE READING Reading VoltageReading Amperage HOW TO READ THE OUTPUT TERMINAL GAUGEOUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES3Ø-220/127UVWO Terminal Output Voltages 3Ø-200V/1Ø-115VUVWO Terminal Output Voltages3Ø-440/254VUVWO Terminal Output Voltages 1Ø-200/100VUVWO Terminal Output VoltagesFigure 23. Voltage Selector Switch Figure 25. Voltage Selector SwitchINSPECTION/SETUP CIRCUIT BREAKERSLUBRICATION OIL FUEL CHECKRefueling Procedure ONLY use #2 diesel fuel when refuelingINSPECTION/SETUP NOTICECLEANING THE RADIATOR AIR CLEANERTable 11. Anti-Freeze Operating Temperatures COOLANT ANTIFREEZE/SUMMER COOLANT/ WATERBATTERY Battery Cable InstallationWIRING ALTERNATORGENERATOR START-UPPROCEDURE MANUAL BEFORE STARTINGSTARTING MANUAL CORRECT INCORRECTGENERATOR START-UPPROCEDURE MANUAL Figure 42. Frequency MeterGENERATOR START-UPPROCEDURE AUTO MODE STARTING AUTO MODEDANGER NOTICEEMERGENCY SHUTDOWN PROCEDURE GENERATOR SHUT-DOWNPROCEDURESNORMAL SHUTDOWN PROCEDURE MAINTENANCE Air Cleaner with Dust IndicatorGENERAL INSPECTION AIR CLEANERCleaning Inside the Fuel Tank FUEL ADDITIONRemoving Water from the Fuel Tank FUEL TANK INSPECTIONRADIATOR CLEANING CHECK OIL LEVELReplacing Oil Filter FLUSHING OUT RADIATOR AND REPLACING COOLANTTRAILER MAINTENANCE TRAILER MAINTENANCEBrake Adjustment BRAKESHydraulic Surge Brakes ActuatorTIRES/WHEELS/LUG NUTS Tire Wear/InﬂationSuspension TRAILER MAINTENANCENOTICE Lug Nut Torque RequirementsTRAILER MAINTENANCE TRAILER WIRING DIAGRAM Figure 61. Trailer/Towing Vehicle Wiring DiagramGENERATOR WIRING DIAGRAM Figure 62. Generator Wiring DiagramSYMBOL COLOR CODEENGINE WIRING DIAGRAM Figure 63. Engine Wiring DiagramCONTROLLER WIRING DIAGRAM Figure 64. Controller Wiring DiagramTROUBLESHOOTING GENERATOR Table 17. Generator TroubleshootingSymptom Possible ProblemTROUBLESHOOTING ENGINE CONTROLLER Table 18. Engine Controller Troubleshooting MPECTROUBLESHOOTING DIAGNOSTIC LAMP METHOD OF OPERATIONNOTICE NOTICEEXPLANATION OF CODE IN REMARKS COLUMN NO. ColumnPART NO. Column QTY. ColumnSUGGESTED SPARE PARTS DCA125SSIU WHISPERWATT GENERATOR WITHISUZU 4HK1X DIESEL ENGINE 1 to 3 units NOTICEGENERATOR ASSY GENERATOR ASSY PART NAMEREMARKS CONTROL BOX ASSY CONTROL BOX ASSY PART NOPART NAME REMARKSCONTROL BOX ASSY CONTROL BOX ASSY PART NOPART NAME REMARKSCONTROL BOX ASSY CONTROL BOX ASSY PART NAMEREMARKS 0027105010ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY PART NOPART NAME REMARKSENGINE AND RADIATOR ASSY. CONTINUED ENGINE AND RADIATOR ASSY. CONTINUED PART NOPART NAME REMARKSOUTPUT TERMINAL ASSY 1-ORANGE5-BLACK 2-WHITEOUTPUT TERMINAL ASSY PART NOPART NAME M3230700003BATTERY ASSY BATTERY ASSY PART NOPART NAME REMARKSMUFFLER ASSY MUFFLER ASSY PART NOPART NAME REMARKSFUEL TANK ASSY FUEL TANK ASSY PART NOPART NAME REMARKSENCLOSURE ASSY ENCLOSURE ASSY PART NAMEREMARKS M3413002402ENCLOSURE ASSY. CONTINUED ENCLOSURE ASSY. CONTINUED PART NOPART NAME 0019208020ENCLOSURE ASSY. CONTINUED ENCLOSURE ASSY. CONTINUED PART NOPART NAME 0600800320RUBBER SEALS ASSY RUBBER SEALS ASSY PART NOPART NAME REMARKSNAMEPLATE AND DECALS ASSY M3550003003 NAMEPLATE AND DECALS ASSYPART NAME NAMEPLATE AND DECALS ASSY. CONTINUED NAMEPLATE AND DECALS ASSY. CONTINUED PART NOPART NAME FUEL TANK GROUPTERMS AND CONDITIONS OF SALE — PARTS SPECIAL EXPEDITING SERVICEPAYMENT TERMS FREIGHT POLICYNOTES HERE’S HOW TO GET HELP NUMBER ON-HANDWHEN CALLINGMQ Power Contact: mqpower@multiquip.com