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Multiquip DCA125SSIU manual Generator Assy

Models: DCA125SSIU

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GENERATOR ASSY.

PAGE 54 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)

Page 54

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Multiquip DCA125SSIU manual Generator Assy

Contents

MODEL DCA125SSIU PARTS LIST NO. M3870301204OPERATION AND PARTS MANUAL WHISPERWATT SERIESPROPOSITION 65 WARNING Diesel engine exhaust and some ofREPORTING SAFETY DEFECTS Component Drawings TABLE OF CONTENTSDCA125SSIU Generator 6-11View Parts Diagrams Order Parts PARTS ORDERING PROCEDURESWhen ordering parts, please supply Print Specification InformationSAFETY SYMBOLS SAFETY INFORMATIONSAFETY MESSAGES DANGERﬁre extinguisher GENERAL SAFETYGENERATOR SAFETY ﬁrst aid kitENGINE SAFETY SAFETY INFORMATIONNOTICE SAFETY INFORMATION FUEL SAFETYTOWING SAFETY DANGERPower Cord/Cable Safety ELECTRICAL SAFETYGrounding Safety SAFETY INFORMATIONSAFETY INFORMATION BATTERY SAFETYENVIRONMENTAL SAFETY DANGERModel SPECIFICATIONSTable 1. Generator Speciﬁcations PhaseFigure 1. Dimensions DIMENSIONSTable 3. Dimensions Dimension in. mmINSTALLATION Figure 2. Typical Generator Grounding ApplicationMOUNTING OUTDOOR INSTALLATIONINDOOR INSTALLATION GENERATOR GROUNDINGENGINE OPERATING PANEL GENERAL INFORMATIONGENERATOR GENERATOR CONTROL PANELMAJOR COMPONENTS Table 4. Generator Major ComponentsITEM NO GENERATOR CONTROL PANEL NOTICENOTES ENGINE OPERATING PANEL Figure 5. Engine Operating PanelENGINE OPERATING PANEL OUTPUT TERMINAL PANEL OUTPUT TERMINAL PANEL FAMILIARIZATIONOUTPUT TERMINAL FAMILIARIZATION NOTICEFigure 7. G.F.C.I. Receptacle 100 VAC GFCI ReceptaclesOUTPUT TERMINAL PANEL FAMILIARIZATION Twist Lock Dual Voltage 100/200 VAC ReceptaclesFigure 10. Connecting Loads Connecting LoadsOver Current Relay OUTPUT TERMINAL PANEL FAMILIARIZATIONTable 5. Power Factor By Load SINGLE PHASE LOADTHREE PHASE LOAD LOAD APPLICATIONGENERATOR OUTPUTS Voltage Selector SwitchVoltage Selector Switch Locking Button GENERATOR OUTPUT VOLTAGESReading Amperage GENERATOR OUTPUTS/GAUGE READINGReading Voltage HOW TO READ THE OUTPUT TERMINAL GAUGE3Ø-220/127UVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONSUVWO TERMINAL OUTPUT VOLTAGES 3Ø-200V/1Ø-115VUVWO Terminal Output VoltagesFigure 23. Voltage Selector Switch 3Ø-440/254VUVWO Terminal Output Voltages1Ø-200/100VUVWO Terminal Output Voltages Figure 25. Voltage Selector SwitchLUBRICATION OIL INSPECTION/SETUPCIRCUIT BREAKERS FUEL CHECKINSPECTION/SETUP Refueling ProcedureONLY use #2 diesel fuel when refueling NOTICETable 11. Anti-Freeze Operating Temperatures CLEANING THE RADIATORAIR CLEANER COOLANT ANTIFREEZE/SUMMER COOLANT/ WATERWIRING BATTERYBattery Cable Installation ALTERNATORSTARTING MANUAL GENERATOR START-UPPROCEDURE MANUALBEFORE STARTING CORRECT INCORRECTGENERATOR START-UPPROCEDURE MANUAL Figure 42. Frequency MeterDANGER GENERATOR START-UPPROCEDURE AUTO MODESTARTING AUTO MODE NOTICEGENERATOR SHUT-DOWNPROCEDURES NORMAL SHUTDOWN PROCEDUREEMERGENCY SHUTDOWN PROCEDURE GENERAL INSPECTION MAINTENANCEAir Cleaner with Dust Indicator AIR CLEANERRemoving Water from the Fuel Tank Cleaning Inside the Fuel TankFUEL ADDITION FUEL TANK INSPECTIONReplacing Oil Filter RADIATOR CLEANINGCHECK OIL LEVEL FLUSHING OUT RADIATOR AND REPLACING COOLANTTRAILER MAINTENANCE TRAILER MAINTENANCEHydraulic Surge Brakes Brake AdjustmentBRAKES ActuatorSuspension TIRES/WHEELS/LUG NUTSTire Wear/Inﬂation TRAILER MAINTENANCELug Nut Torque Requirements TRAILER MAINTENANCENOTICE TRAILER WIRING DIAGRAM Figure 61. Trailer/Towing Vehicle Wiring DiagramSYMBOL GENERATOR WIRING DIAGRAMFigure 62. Generator Wiring Diagram COLOR CODEENGINE WIRING DIAGRAM Figure 63. Engine Wiring DiagramCONTROLLER WIRING DIAGRAM Figure 64. Controller Wiring DiagramSymptom TROUBLESHOOTING GENERATORTable 17. Generator Troubleshooting Possible ProblemTROUBLESHOOTING ENGINE CONTROLLER Table 18. Engine Controller Troubleshooting MPECNOTICE TROUBLESHOOTING DIAGNOSTIC LAMPMETHOD OF OPERATION NOTICEPART NO. Column EXPLANATION OF CODE IN REMARKS COLUMNNO. Column QTY. ColumnISUZU 4HK1X DIESEL ENGINE 1 to 3 units SUGGESTED SPARE PARTSDCA125SSIU WHISPERWATT GENERATOR WITH NOTICEGENERATOR ASSY PART NAME REMARKSGENERATOR ASSY CONTROL BOX ASSY PART NAME CONTROL BOX ASSYPART NO REMARKSCONTROL BOX ASSY PART NAME CONTROL BOX ASSYPART NO REMARKSCONTROL BOX ASSY REMARKS CONTROL BOX ASSYPART NAME 0027105010ENGINE AND RADIATOR ASSY PART NAME ENGINE AND RADIATOR ASSYPART NO REMARKSENGINE AND RADIATOR ASSY. CONTINUED PART NAME ENGINE AND RADIATOR ASSY. CONTINUEDPART NO REMARKS5-BLACK OUTPUT TERMINAL ASSY1-ORANGE 2-WHITEPART NAME OUTPUT TERMINAL ASSYPART NO M3230700003BATTERY ASSY PART NAME BATTERY ASSYPART NO REMARKSMUFFLER ASSY PART NAME MUFFLER ASSYPART NO REMARKSFUEL TANK ASSY PART NAME FUEL TANK ASSYPART NO REMARKSENCLOSURE ASSY REMARKS ENCLOSURE ASSYPART NAME M3413002402ENCLOSURE ASSY. CONTINUED PART NAME ENCLOSURE ASSY. CONTINUEDPART NO 0019208020ENCLOSURE ASSY. CONTINUED PART NAME ENCLOSURE ASSY. CONTINUEDPART NO 0600800320RUBBER SEALS ASSY PART NAME RUBBER SEALS ASSYPART NO REMARKSNAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSY PART NAMEM3550003003 NAMEPLATE AND DECALS ASSY. CONTINUED PART NAME NAMEPLATE AND DECALS ASSY. CONTINUEDPART NO FUEL TANK GROUPPAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTSSPECIAL EXPEDITING SERVICE FREIGHT POLICYNOTES MQ Power HERE’S HOW TO GET HELPNUMBER ON-HANDWHEN CALLING Contact: mqpower@multiquip.com