Multiquip DCA250SSI, DCA250SSIU

PAGE 62 — DCA250SSI/DCA250SSIU GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)

CONTROL BOX ASSY.

Contents

Main Page REPORTING SAFETY DEFECTS TABLE OF CONTENTS DCA250SSI/DCA250SSIU 60HZ GENERATORS Component Drawings DCA250SSI/DCA250SSIU GENERATOR OPERATION AND PARTS MANUAL REV. #0 (01/12/11) PAGE 5 PARTS ORDERING PROCEDURES www.multiquip.com Ordering parts has never been easier! Order Part s to log in and save! Choose from three easy options: When ordering parts, please supply: SAFETY MESSAGES GENERAL SAFETY GENERATOR SAFETY ENGINE SAFETY FUEL SAFETY TOWING SAFETY ELECTRICAL SAFETY Power Cord/Cable Safety Grounding Safety BATTERY SAFETY ENVIRONMENTAL SAFETY SPECIFICATIONS DIMENSIONS Page INSTALLATION OUTDOOR INSTALLATION INDOOR INSTALLATION MOUNTING GENERATOR GROUNDING GENERAL INFORMATION GENERATOR ENGINE OPERATING PANEL GENERATOR CONTROL PANEL OUTPUT TERMINAL PANEL MAJOR COMPONENTS Page GENERATOR CONTROL PANEL ENGINE OPERATING PANEL Page OUTPUT TERMINAL PANEL OUTPUT TERMINAL FAMILIARIZATION 120 VAC GFCI Receptacles Twist Lock Dual Voltage 120/240 VAC Receptacles Connecting Loads Over Current Relay LOAD APPLICATION SINGLE PHASE LOAD THREE PHASE LOAD GENERATOR OUTPUTS GENERATOR OUTPUT VOLTAGES Voltage Change-Over Board Generator Amperage Maximum Amps GENERATOR OUTPUTS/GAUGE READING HOW TO READ THE AC AMMETER AND AC VOLTAGE GAUGES AC Voltmeter Gauge Reading AC Ammeter Gauge Reading OUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES 3-240V UVWO Terminal Output Voltages 1-240V UVWO Terminal Output Voltages 1-120V UVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONS 3-480V UVWO Terminal Output Voltages 1-480V UVWO Terminal Output Voltages 1-277V UVWO Terminal Output Voltages CIRCUIT BREAKERS LUBRICATION OIL FUEL CHECK Re lling the Fuel System Refueling Procedure: COOLANT (ANTIFREEZE/SUMMER COOLANT/ WATER) Operation in Freezing Weather Cleaning the Radiator AIR CLEANER FAN BELT TENSION BATTERY Battery Cable Installation ALTERNATOR WIRING PIPING AND HOSE CONNECTION GENERATOR START-UP PROCEDURE (MANUAL) BEFORE STARTING STARTING (MANUAL) Page GENERATOR START-UP PROCEDURE (AUTO MODE) STARTING (AUTO MODE) GENERATOR SHUT-DOWN PROCEDURES NORMAL SHUTDOWN PROCEDURE EMERGENCY SHUTDOWN PROCEDURE GENERAL INSPECTION AIR CLEANER Air Cleaner with Dust Indicator FUEL ADDITION Removing Water from the Fuel Tank Cleaning Inside the Fuel Tank FUEL TANK INSPECTION Replacing Fuel Filter CHECK OIL LEVEL Replacing Oil Filter FLUSHING OUT RADIATOR AND REPLACING COOLANT RADIATOR CLEANING GENERATOR STORAGE Page TRAILER MAINTENANCE BRAKES Brake Adjustment Hydraulic Surge Brakes Actuator TIRES/WHEELS/LUG NUTS Tire Wear/In ation Suspension Lug Nut Torque Requirements Page Page Page Page TROUBLESHOOTING (GENERATOR) TROUBLESHOOTING (ENGINE CONTROLLER) TROUBLESHOOTING (DIAGNOSTIC LAMP) METHOD OF OPERATION Page EXPLANATION OF CODE IN REMARKS COLUMN SAMPLE PARTS LIST NO. Column PART NO. Column QTY. Column SUGGESTED SPARE PARTS DCA250SSI/DCA250SSIU WHISPERWATT GENERATORS WITH ISUZU BH6UZ1X DIESEL ENGINE 1 to 3 units Page GENERATOR ASSY. Page GENERATOR ASSY. (CONTINUED) Page ENGINE OPERATING PANEL ASSY. Page CONTROL BOX ASSY. Page CONTROL BOX ASSY. (CONTINUED) Page CONTROL BOX ASSY. (CONTINUED) Page ENGINE AND RADIATOR ASSY. Page ENGINE AND RADIATOR ASSY. (CONTINUED) Page Page Page OUTPUT TERMINAL ASSY. Page BATTERY ASSY. (DCA250SSI) Page BATTERY ASSY. (DCA250SSU) Page MUFFLER ASSY. Page Page Page FUEL TANK ASSY. Page ENCLOSURE ASSY. Page Page Page ENCLOSURE ASSY. (CONTINUED) Page RUBBER SEALS ASSY. Page NAMEPLATE AND DECALS ASSY. (DCA250SSI) Page NAMEPLATE AND DECALS ASSY. (CONTINUED-DCA250SSI) Page NAMEPLATE AND DECALS ASSY. (DCA250SSIU) Page NAMEPLATE AND DECALS ASSY. (CONTINUED-DCA250SSIU) PAGE 102 DCA250SSI/DCA250SSIU GENERATOR OPERATION AND PARTS MANUAL REV. #0 (01/12/11) TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS FREIGHT POLICY MINIMUM ORDER RETURNED GOODS POLICY Page OPERATION AND PARTS MANUAL Your Local Dealer is: HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES MEXICO UNITED KINGDOM CANADA