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DCA250SSIU manual Enclosure Assy
Models:
DCA250SSIU
DCA250SSI
1
90
104
104
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104 pages
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Troubleshooting
Specification
Install
Parts list
Trailer Wiring Diagram
Dimension
Maintenance
Connecting Loads
Inspection/Setup
Parts Ordering Procedures
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ENCLOSURE ASSY. (CONTINUED)
PAGE 90 — DCA250SSI/DCA250SSIU GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
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Contents
Model DCA250SSI Model DCA250SSIU
This Manual Must Accompany the Equipment AT ALL Times
Proposition 65 Warning
Reporting Safety Defects
Nhtsa
Table of Contents
DCA250SSI/DCA250SSIU 60HZ Generators
Parts Ordering Procedures
Ordering parts has never been easier
Safety Information
Safety Messages
General Safety
Generator Safety
Always know the location of the nearest
Engine Safety
Before servicing equipment
Never use fuel as a cleaning agent
Fuel Safety
Towing Safety
From fuel vapors or if fuel is spilled on a hot engine
Power Cord/Cable Safety
Electrical Safety
Grounding Safety
Device. All installations should be
Battery Safety
Environmental Safety
Specifications
DCA250SSI/DCA250SSIU
Dimensions
Dimensions
Installation
Typical Generator Grounding Application
Mounting
Outdoor Installation
Indoor Installation
Generator Grounding
General Information
Major Components
Item no
Generator Control Panel
Pilot Lamp Indicates the system is running
Owing from the U,V, and W Output Terminal Lugs to the load
Air Filter Alarm When the air fi lter
Engine Operating Panel
Page
Output Terminal Panel Familiarization
Output Terminal Familiarization
Terminal legs O and Ground are considered bonded grounds
VAC Gfci Receptacles
240V Twist-Lock Auxiliary Receptacles
Connecting Loads
Over Current Relay
Single Phase Load
Three Phase Load
Load Application
Voltage Change-Over Board
Generator Outputs
Generator Output Voltages
Generator Amperage Maximum Amps
AC Voltmeter Gauge Reading
HOW to Read the AC Ammeter and AC Voltage Gauges
Generator OUTPUTS/GAUGE Reading
AC Ammeter Gauge Reading
3Ø-240V Uvwo Terminal Output Voltages
Output Terminal Panel Connections
Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
3Ø-480V Uvwo Terminal Output Voltages
1Ø-480V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
Lubrication OIL
INSPECTION/SETUP
Circuit Breakers
Fuel Check
Refueling Procedure
Only use #2 diesel fuel when refueling
Coolant ANTIFREEZE/SUMMER COOLANT/ Water
Cleaning the Radiator
AIR Cleaner FAN Belt Tension
Operation in Freezing Weather
Wiring
Battery
Battery Cable Installation
Alternator
Generator START-UP Procedure Manual
Before Starting
Starting Manual
Frequency Meter
Generator START-UP Procedure Auto Mode
Starting Auto Mode
Emergency Shutdown Procedure
Generator SHUT-DOWN Procedures
Normal Shutdown Procedure
Never stop the engine suddenly except in an emergency
Maintenance
General Inspection AIR Cleaner
Air Cleaner with Dust Indicator
Fuel Addition
Fuel Tank Inspection
AIR Removal
Replacing Oil Filter
Radiator Cleaning
Check OIL Level
Flushing OUT Radiator and Replacing Coolant
Battery Charger and Jacket Water Heater Power Connections
Trailer Maintenance
Trailer Maintenance
Coupler Type of hitch used on the trailer for towing
Hydraulic Surge Brakes
Brake Adjustment
Brakes
Actuator
TIRES/WHEELS/LUG Nuts
Tire Wear/Inflation
Suspension
Lug Nut Torque Requirements
Never use an pneumatic air gun to tighten wheel lug nuts
Trailer Wiring Diagram
Trailer/Towing Vehicle Wiring Diagram
Generator Wiring Diagram
Generator Wiring Diagram
Engine Wiring Diagram
Engine Wiring Diagram
Controller Wiring Diagram
Controller Wiring Diagram
Troubleshooting Generator
Adjust governor actuator
Troubleshooting Engine Controller
Clean/repair radiator grill
Adjust governor controller
Troubleshooting Diagnostic Lamp
Method of Operation
Page
Sample Parts List
Explanation of Code in Remarks Column
Suggested Spare Parts
To 3 units
Generator Assy
0601842334
C1110100802
Includes Items W/#
0601823282
Generator Assy
0340406040
C1154400103
C1132300114
20A 952404470
Engine Operating Panel Assy
0019206015
C3351100603
M5351100103
0176060030
Control BOX Assy
011808015
M5214000002
0601809667
M7030041000Q
Control BOX Assy
8980056310
8972177780
7538070
8980137900
Control BOX Assy
0601806671
0601802204
0027103020
0601802149
Engine and Radiator Assy
8980088400
M5924200004
1136714730
1132402322
Engine and Radiator Assy
0193602300
0199900350
0199900650
0605515170
Output Terminal Assy
C0277500004
C2231700403
M5230700003
M9220100914
Output Terminal Assy
M9210000204
0030012000
0845043704
C2237101204
Battery ASSY. DCA250SSI
3972250004
0165511551
C9109100604
7612252004
Battery ASSY. DCA250SSU
M9104000004
0602220196
M9310500404
0602220921
Muffler Assy
1141451920
M5331100002
M5334000003
C1334200304
Fuel Tank Assy
0605505025
C1364002103
M5364000002
0605505070
Fuel Tank Assy
25B 031110160
0010110080
25A 0040010000
25C 021112140
Enclosure Assy
C3414100104
M5414000002
M5414000102
M1413400004
Enclosure Assy
8225147004
M5444200003
M5444200103
M5443600004
Enclosure Assy
52A C1494407404
51B 0401450080
M5454100003
52A M5494400404
Rubber Seals Assy
Rubber Seal
Nameplate and Decals ASSY. DCA250SSI
Control BOX Group
Nameplate and Decals ASSY. -DCA250SSI
Battery Group
Nameplate and Decals ASSY. DCA250SSIU
M5550000303
Nameplate and Decals ASSY. -DCA250SSIU
Decal Document BOX Located
Terms and Conditions of Sale Parts
Freight Policy
Page
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