Manuals
/
Multiquip
/
Lawn and Garden
/
Portable Generator
Multiquip
dca25ssiu3 manual Engine Wiring Diagram
Models:
dca25ssiu3
1
39
72
72
Download
72 pages
12.53 Kb
36
37
38
39
40
41
42
43
<
>
Troubleshooting
Specification
Install
Parts list
Generator Wiring Diagram
Warranty
Dimension
Maintenance
Connecting Loads
inspection/SETUP
Page 39
Image 39
Engine Wiring Diagram
Figure 56. Engine Wiring Diagram
DCA25SSIU3 (with MLT25 series) • operation and parts manual — rev. #1 (01/24/13) — page 39
Page 38
Page 40
Page 39
Image 39
Page 38
Page 40
Contents
MODEL dca25ssiu3
PARTS LIST NO. M1870301004C
Operation and Parts Manual
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
Diesel engine exhaust and some of
proposition 65 warning
Reporting Safety Defects
Installation
Table of Contents
with MLT25 Series Light Tower
Component Drawings
Best Deal! Order via Internet Dealers Only
Parts Ordering Procedures Ordering parts has never been easier
Choose from three easy options
When ordering parts, please supply
Danger
Safety Information
SaFeTY MeSSageS
SaFeTY SYMBoLS
never lubricate components or attempt service on a running machine
generaL SaFeTY
generaTor SaFeTY
Safety Information
engIne SaFeTY
Safety Information
Danger
Danger
FUeL SaFeTY
TowIng SaFeTY
Safety Information
death
eLeCTrICaL SaFeTY
grounding Safety
power Cord/Cable Safety
Use well-insulated gloves when picking up the battery
BaTTerY SaFeTY
envIronMenTaL SaFeTY
Safety Information
ISUZU BV 4LE2 Tier
Specifications
240/120
Model
Dimension in. mm
Dimensions
Table 3. Dimensions
Figure 1. Dimensions
GROUND ROD FOR
Installation
Figure 2. Typical Generator Grounding Application
GENERATOR GROUND LUG
Generator Grounding
Outdoor Installation
Indoor Installation
Mounting
Generator Control Panel
General Information
Generator
Engine Operating Panel
Major Components
Table 4. Generator Major Components
ITEM NO
Over-Current Relay Automatic Voltage Regulator AVR
Generator Control Panel
Starter Relay Current Transformer Voltage Selector Switch
The Control Box is equipped with the following major components
Figure 5. Engine Operating Panel
ENGINE OPERATING PANEL
OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Output Terminal Panel
Figure 7. G.F.C.I. Receptacle
Removing the Plastic Face Plate Hard Wire Hookup Panel
120 VAC GFCI Receptacles
OUTPUT TERMINAL PANEL FAMILIARIZATION
OUTPUT TERMINAL PANEL FAMILIARIZATION
Connecting Loads
Over Current Relay
Figure 12. Over Current Relay Figure 11. Connecting Loads
Load Application
Single Phase Load
Three Phase Load
Table 5. Power Factor By Load
Generator Output Voltages
Voltage Selector Switch
Voltage Selector Switch Locking Button
GENERATOR OUTPUTS
AC Ammeter Gauge Reading
How to Read the ac ammeter and ac voltage gauges
GENERATOR OUTPUTS/gauge reading
AC Voltmeter Gauge Reading
3Ø-208V/1Ø-120V UVWO Terminal Output Voltages
OUTPUT TERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
3Ø-240/139 UVWO Terminal Output Voltages
Figure 26. Voltage Selector Switch 1Ø-240/120V Position
3Ø-480/277V UVWO Terminal Output Voltages
1Ø-240/120V UVWO Terminal Output Voltages
Figure 24. Voltage Selector Switch 3Ø-480/277V Position
Fuel Check
inspection/SETUP
Circuit Breakers
Lubrication Oil
inspection/SETUP
Refueling Procedure
ONLY use #2 diesel fuel when refueling
Coolant Antifreeze/Summer Coolant/ Water
Operation in Freezing Weather
Cleaning the Radiator
Air Cleaner
Battery
Piping and Hose Connection
Battery Cable Installation
Wiring
Alternator
Starting Manual
GENERATOR START-UP PROCEDURE
Before Starting
Starting
Figure 41. Frequency Meter
GENERATOR START-UP PROCEDURE
Figure 40. Ignition Switch Start Position
Figure 43. Voltage Adjust Control Knob
light tower operation
GENERATOR SHUT-DOWN PROCEDURES
Normal Shutdown Procedure
Emergency Shutdown Procedure
Air Cleaner
Maintenance
Air Cleaner with Dust Indicator
General Inspection
Fuel Tank Inspection
Cleaning Inside the Fuel Tank
Fuel Addition
Removing Water from the Fuel Tank
Flushing Out Radiator and Replacing Coolant
Radiator Cleaning
Check Oil Level
Replacing Oil Filter
Figure 55. Generator Wiring Diagram
Generator Wiring Diagram
Figure 56. Engine Wiring Diagram
Engine Wiring Diagram
Possible Problem
Troubleshooting Generator
Table 15. Generator Troubleshooting
Symptom
Page
part NO. Column
Sample partS liSt
Explanation of Code in Remarks Column
NO. Column
Suggested Spare Parts
1 to 3 units
Description
GENERATOR ASSY
WASHER, COUPLING HUB
PART NAME
BALANCING WEIGHT KIT
GENERATOR ASSY
control box ASSY
AUTOMATIC VOLTAGE REGULATOR
REMARKS
control box ASSY
PART NAME
control box ASSY
PART NAME
CHANGE- OVER SWITCH, AMMMETER
CHANGE- OVER SWITCH, VOLTMETER
control box ASSY
ENGINE AND RADIATOR ASSY
REMARKS
ELEMENT, AIR CLEANER
ENGINE AND RADIATOR ASSY
PART NAME
ENGINE AND RADIATOR ASSY. continued
PART NAME
WATER TEMP. SWITCH ENGINE
OIL PRESSURE SWITCH ENGINE
ENGINE AND RADIATOR ASSY. continued
OUTPUT TERMINAL ASSY
SUPPORTER, CABLE OUTLET COVER
OUTPUT TERMINAL ASSY
PART NAME
RECEPTACLE,CS6369 250V 50A
BATTERY ASSY
BATTERY ASSY
PART NAME
REMARKS
Muffler Assy
REPLACES P/N
Muffler Assy
PART NAME
REMARKS
FUEL FILTER ASSY
FUEL FILTER ASSY
PART NAME
REMARKS
ENCLOSURE ASSY
PANEL,UPPER BALLAST COVER
ENCLOSURE ASSY
PART NAME
REMARKS
ENCLOSURE ASSY. continued
PART NAME
ENCLOSURE ASSY. continued
RUBBER SEALS ASSY
REMArks
RUBBER SEALS ASSY
PART NAME
NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
PART NAME
REMARKS
FREIGHT POLICY
Terms and Conditions of Sale - Parts
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
Page
Warranty Department
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Service Department