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dca25ssiu3 manual Battery Assy
Models:
dca25ssiu3
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Troubleshooting
Specifications
Install
Parts list
Generator Wiring Diagram
Warranty
Dimension
Maintenance
Removing the Plastic Face Plate Hard Wire Hookup Panel
inspection/SETUP
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Image 56
BATTERY ASSY.
page 56 — DCA25SSIU3 (with MLT25 series) • operation and parts manual — rev. #1 (01/24/13)
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Contents
PARTS LIST NO. M1870301004C
Operation and Parts Manual
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
MODEL dca25ssiu3
proposition 65 warning
Diesel engine exhaust and some of
Reporting Safety Defects
Table of Contents
with MLT25 Series Light Tower
Component Drawings
Installation
Parts Ordering Procedures Ordering parts has never been easier
Choose from three easy options
When ordering parts, please supply
Best Deal! Order via Internet Dealers Only
Safety Information
SaFeTY MeSSageS
SaFeTY SYMBoLS
Danger
generaL SaFeTY
generaTor SaFeTY
Safety Information
never lubricate components or attempt service on a running machine
Danger
engIne SaFeTY
Safety Information
FUeL SaFeTY
TowIng SaFeTY
Safety Information
Danger
eLeCTrICaL SaFeTY
grounding Safety
power Cord/Cable Safety
death
BaTTerY SaFeTY
envIronMenTaL SaFeTY
Safety Information
Use well-insulated gloves when picking up the battery
Specifications
240/120
Model
ISUZU BV 4LE2 Tier
Dimensions
Table 3. Dimensions
Figure 1. Dimensions
Dimension in. mm
Installation
Figure 2. Typical Generator Grounding Application
GENERATOR GROUND LUG
GROUND ROD FOR
Outdoor Installation
Indoor Installation
Mounting
Generator Grounding
General Information
Generator
Engine Operating Panel
Generator Control Panel
ITEM NO
Major Components
Table 4. Generator Major Components
Generator Control Panel
Starter Relay Current Transformer Voltage Selector Switch
The Control Box is equipped with the following major components
Over-Current Relay Automatic Voltage Regulator AVR
ENGINE OPERATING PANEL
Figure 5. Engine Operating Panel
Output Terminal Panel
OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Removing the Plastic Face Plate Hard Wire Hookup Panel
120 VAC GFCI Receptacles
OUTPUT TERMINAL PANEL FAMILIARIZATION
Figure 7. G.F.C.I. Receptacle
Connecting Loads
Over Current Relay
Figure 12. Over Current Relay Figure 11. Connecting Loads
OUTPUT TERMINAL PANEL FAMILIARIZATION
Single Phase Load
Three Phase Load
Table 5. Power Factor By Load
Load Application
Voltage Selector Switch
Voltage Selector Switch Locking Button
GENERATOR OUTPUTS
Generator Output Voltages
How to Read the ac ammeter and ac voltage gauges
GENERATOR OUTPUTS/gauge reading
AC Voltmeter Gauge Reading
AC Ammeter Gauge Reading
OUTPUT TERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
3Ø-240/139 UVWO Terminal Output Voltages
3Ø-208V/1Ø-120V UVWO Terminal Output Voltages
3Ø-480/277V UVWO Terminal Output Voltages
1Ø-240/120V UVWO Terminal Output Voltages
Figure 24. Voltage Selector Switch 3Ø-480/277V Position
Figure 26. Voltage Selector Switch 1Ø-240/120V Position
inspection/SETUP
Circuit Breakers
Lubrication Oil
Fuel Check
Refueling Procedure
ONLY use #2 diesel fuel when refueling
Coolant Antifreeze/Summer Coolant/ Water
inspection/SETUP
Cleaning the Radiator
Air Cleaner
Battery
Operation in Freezing Weather
Battery Cable Installation
Wiring
Alternator
Piping and Hose Connection
GENERATOR START-UP PROCEDURE
Before Starting
Starting
Starting Manual
GENERATOR START-UP PROCEDURE
Figure 40. Ignition Switch Start Position
Figure 43. Voltage Adjust Control Knob
Figure 46. Coolant Temperature Gauge
GENERATOR SHUT-DOWN PROCEDURES
Normal Shutdown Procedure
Emergency Shutdown Procedure
light tower operation
Maintenance
Air Cleaner with Dust Indicator
General Inspection
Air Cleaner
Cleaning Inside the Fuel Tank
Fuel Addition
Removing Water from the Fuel Tank
Fuel Tank Inspection
Radiator Cleaning
Check Oil Level
Replacing Oil Filter
Flushing Out Radiator and Replacing Coolant
Generator Wiring Diagram
Figure 55. Generator Wiring Diagram
Engine Wiring Diagram
Figure 56. Engine Wiring Diagram
Troubleshooting Generator
Table 15. Generator Troubleshooting
Symptom
Possible Problem
Page
Sample partS liSt
Explanation of Code in Remarks Column
NO. Column
part NO. Column
Description
Suggested Spare Parts
1 to 3 units
GENERATOR ASSY
PART NAME
BALANCING WEIGHT KIT
GENERATOR ASSY
WASHER, COUPLING HUB
control box ASSY
REMARKS
control box ASSY
PART NAME
AUTOMATIC VOLTAGE REGULATOR
control box ASSY
CHANGE- OVER SWITCH, AMMMETER
CHANGE- OVER SWITCH, VOLTMETER
control box ASSY
PART NAME
ENGINE AND RADIATOR ASSY
ELEMENT, AIR CLEANER
ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
ENGINE AND RADIATOR ASSY. continued
WATER TEMP. SWITCH ENGINE
OIL PRESSURE SWITCH ENGINE
ENGINE AND RADIATOR ASSY. continued
PART NAME
OUTPUT TERMINAL ASSY
OUTPUT TERMINAL ASSY
PART NAME
RECEPTACLE,CS6369 250V 50A
SUPPORTER, CABLE OUTLET COVER
BATTERY ASSY
REMARKS
BATTERY ASSY
PART NAME
Muffler Assy
Muffler Assy
PART NAME
REMARKS
REPLACES P/N
FUEL FILTER ASSY
REMARKS
FUEL FILTER ASSY
PART NAME
ENCLOSURE ASSY
ENCLOSURE ASSY
PART NAME
REMARKS
PANEL,UPPER BALLAST COVER
ENCLOSURE ASSY. continued
ENCLOSURE ASSY. continued
PART NAME
RUBBER SEALS ASSY
PART NAME
REMArks
RUBBER SEALS ASSY
NAMEPLATE AND DECALS ASSY
REMARKS
NAMEPLATE AND DECALS ASSY
PART NAME
Terms and Conditions of Sale - Parts
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
FREIGHT POLICY
Page
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Service Department
Warranty Department