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dca25ssiu3 manual Rubber Seals Assy
Models:
dca25ssiu3
1
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Troubleshooting
Specification
Install
Parts list
Generator Wiring Diagram
Warranty
Dimension
Maintenance
Removing the Plastic Face Plate Hard Wire Hookup Panel
inspection/SETUP
Page 66
Image 66
RUBBER SEALS ASSY.
page 66 — DCA25SSIU3 (with MLT25 series) • operation and parts manual — rev. #1 (01/24/13)
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Page 66
Image 66
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Contents
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
PARTS LIST NO. M1870301004C
Operation and Parts Manual
MODEL dca25ssiu3
proposition 65 warning
Diesel engine exhaust and some of
Reporting Safety Defects
Component Drawings
Table of Contents
with MLT25 Series Light Tower
Installation
When ordering parts, please supply
Parts Ordering Procedures Ordering parts has never been easier
Choose from three easy options
Best Deal! Order via Internet Dealers Only
SaFeTY SYMBoLS
Safety Information
SaFeTY MeSSageS
Danger
Safety Information
generaL SaFeTY
generaTor SaFeTY
never lubricate components or attempt service on a running machine
engIne SaFeTY
Safety Information
Danger
Safety Information
FUeL SaFeTY
TowIng SaFeTY
Danger
power Cord/Cable Safety
eLeCTrICaL SaFeTY
grounding Safety
death
Safety Information
BaTTerY SaFeTY
envIronMenTaL SaFeTY
Use well-insulated gloves when picking up the battery
Model
Specifications
240/120
ISUZU BV 4LE2 Tier
Figure 1. Dimensions
Dimensions
Table 3. Dimensions
Dimension in. mm
GENERATOR GROUND LUG
Installation
Figure 2. Typical Generator Grounding Application
GROUND ROD FOR
Mounting
Outdoor Installation
Indoor Installation
Generator Grounding
Engine Operating Panel
General Information
Generator
Generator Control Panel
Major Components
Table 4. Generator Major Components
ITEM NO
The Control Box is equipped with the following major components
Generator Control Panel
Starter Relay Current Transformer Voltage Selector Switch
Over-Current Relay Automatic Voltage Regulator AVR
ENGINE OPERATING PANEL
Figure 5. Engine Operating Panel
OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Output Terminal Panel
OUTPUT TERMINAL PANEL FAMILIARIZATION
Removing the Plastic Face Plate Hard Wire Hookup Panel
120 VAC GFCI Receptacles
Figure 7. G.F.C.I. Receptacle
Figure 12. Over Current Relay Figure 11. Connecting Loads
Connecting Loads
Over Current Relay
OUTPUT TERMINAL PANEL FAMILIARIZATION
Table 5. Power Factor By Load
Single Phase Load
Three Phase Load
Load Application
GENERATOR OUTPUTS
Voltage Selector Switch
Voltage Selector Switch Locking Button
Generator Output Voltages
AC Voltmeter Gauge Reading
How to Read the ac ammeter and ac voltage gauges
GENERATOR OUTPUTS/gauge reading
AC Ammeter Gauge Reading
3Ø-240/139 UVWO Terminal Output Voltages
OUTPUT TERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
3Ø-208V/1Ø-120V UVWO Terminal Output Voltages
Figure 24. Voltage Selector Switch 3Ø-480/277V Position
3Ø-480/277V UVWO Terminal Output Voltages
1Ø-240/120V UVWO Terminal Output Voltages
Figure 26. Voltage Selector Switch 1Ø-240/120V Position
Lubrication Oil
inspection/SETUP
Circuit Breakers
Fuel Check
Coolant Antifreeze/Summer Coolant/ Water
Refueling Procedure
ONLY use #2 diesel fuel when refueling
inspection/SETUP
Battery
Cleaning the Radiator
Air Cleaner
Operation in Freezing Weather
Alternator
Battery Cable Installation
Wiring
Piping and Hose Connection
Starting
GENERATOR START-UP PROCEDURE
Before Starting
Starting Manual
Figure 43. Voltage Adjust Control Knob
GENERATOR START-UP PROCEDURE
Figure 40. Ignition Switch Start Position
Figure 46. Coolant Temperature Gauge
Emergency Shutdown Procedure
GENERATOR SHUT-DOWN PROCEDURES
Normal Shutdown Procedure
light tower operation
General Inspection
Maintenance
Air Cleaner with Dust Indicator
Air Cleaner
Removing Water from the Fuel Tank
Cleaning Inside the Fuel Tank
Fuel Addition
Fuel Tank Inspection
Replacing Oil Filter
Radiator Cleaning
Check Oil Level
Flushing Out Radiator and Replacing Coolant
Generator Wiring Diagram
Figure 55. Generator Wiring Diagram
Engine Wiring Diagram
Figure 56. Engine Wiring Diagram
Symptom
Troubleshooting Generator
Table 15. Generator Troubleshooting
Possible Problem
Page
NO. Column
Sample partS liSt
Explanation of Code in Remarks Column
part NO. Column
Suggested Spare Parts
1 to 3 units
Description
GENERATOR ASSY
GENERATOR ASSY
PART NAME
BALANCING WEIGHT KIT
WASHER, COUPLING HUB
control box ASSY
PART NAME
REMARKS
control box ASSY
AUTOMATIC VOLTAGE REGULATOR
control box ASSY
control box ASSY
CHANGE- OVER SWITCH, AMMMETER
CHANGE- OVER SWITCH, VOLTMETER
PART NAME
ENGINE AND RADIATOR ASSY
PART NAME
ELEMENT, AIR CLEANER
ENGINE AND RADIATOR ASSY
REMARKS
ENGINE AND RADIATOR ASSY. continued
ENGINE AND RADIATOR ASSY. continued
WATER TEMP. SWITCH ENGINE
OIL PRESSURE SWITCH ENGINE
PART NAME
OUTPUT TERMINAL ASSY
RECEPTACLE,CS6369 250V 50A
OUTPUT TERMINAL ASSY
PART NAME
SUPPORTER, CABLE OUTLET COVER
BATTERY ASSY
BATTERY ASSY
PART NAME
REMARKS
Muffler Assy
REMARKS
Muffler Assy
PART NAME
REPLACES P/N
FUEL FILTER ASSY
FUEL FILTER ASSY
PART NAME
REMARKS
ENCLOSURE ASSY
REMARKS
ENCLOSURE ASSY
PART NAME
PANEL,UPPER BALLAST COVER
ENCLOSURE ASSY. continued
ENCLOSURE ASSY. continued
PART NAME
RUBBER SEALS ASSY
REMArks
RUBBER SEALS ASSY
PART NAME
NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
PART NAME
REMARKS
PAYMENT TERMS
Terms and Conditions of Sale - Parts
SPECIAL EXPEDITING SERVICE
FREIGHT POLICY
Page
Service Department
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Warranty Department