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dca25USI2 manual Rubber Seals Assy
Models:
dca25USI2
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Troubleshooting
Specification
Install
Trailer Wiring Diagram
Dimension
Maintenance
Connecting Loads
Inspection/SETUP
Refueling Procedure
Brake Adjustment
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RUBBER SEALS ASSY.
page 72 — DCA25Usi2 60 hz Generator • operation and parts manual — rev. #0 (02/14/14)
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Contents
Model dca25USI2
Proposition 65 warning
Reporting Safety Defects
Administrator
Table of Contents
DCA25USI2 60 Hz Generator
Choose from three easy options
Safety Information
SaFetY messages
General saFetY
Generator Safety
Restricted. If the air fl ow is
If operating in speed ranges above the maximum allowable
FUel saFetY
never use fuel as a cleaning agent
From fuel vapors or if fuel is spilled on a hot engine
EleCtriCal saFetY
Power Cord/Cable safety
Grounding Safety
BatterY saFetY
Environmental saFetY/DeCommissioning
Emissions inFormation
Emission Control label
Label must remain with the engine for its entire life
Specifications
DCA25USI2
Dimensions
Dimensions
Installation
Typical Generator Grounding Application
Outdoor Installation
Indoor Installation
Mounting
Generator Grounding
General Information
Major Components
Item no
Generator Control Panel
Generator Control Panel
Engine Operating Panel
Fuel Gauge Indicates amount of diesel fuel available
Output Terminal Panel Familiarization
Output Terminal Familiarization
Terminal legs O and Ground are considered bonded grounds
Output Terminal Panel is provided with the following
Removing the Plastic Face Plate Hard Wire Hookup Panel
VAC Gfci Receptacles
Connecting Loads
Over Current Relay
Single Phase Load
Three Phase Load
Load Application
Generator Outputs
How to Read the ac ammeter and ac voltage gauges
Generator OUTPUTS/gauge reading
AC Voltmeter Gauge Reading
AC Ammeter Gauge Reading
Output Terminal Panel Connections
Uvwo Terminal Output Voltages
3Ø-240/139 Uvwo Terminal Output Voltages
3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages
3Ø-480/277V Uvwo Terminal Output Voltages
1Ø-240/120V Uvwo Terminal Output Voltages
Inspection/SETUP
Circuit Breakers
Lubrication Oil
Fuel Check
Refueling Procedure
Only use #2 diesel fuel when refueling
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Coolant Antifreeze/Summer Coolant/ Water
Operation in Freezing Weather
Battery
Battery Cable Installation
Wiring
Alternator
Generator START-UP Procedure
Before Starting
Starting
Engine’s exhaust contains harmful emissions
Coolant Temperature Gauge
Generator SHUT-DOWN Procedures
Normal Shutdown Procedure
Emergency Shutdown Procedure
Never stop the engine suddenly except in an emergency
Maintenance
General Inspection Air Cleaner
Air Cleaner with Dust Indicator
Cleaning Inside the Fuel Tank
Fuel Addition
Removing Water from the Fuel Tank
Fuel Tank Inspection
Radiator Cleaning
Check Oil Level
Replacing Oil Filter
Flushing Out Radiator and Replacing Coolant
Trailer Maintenance
Trailer Maintenance
Coupler Type of hitch used on the trailer for towing
Brake Adjustment
Brakes
Hydraulic Surge Brakes
Actuator
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Suspension
Lug Nut Torque Requirements
Never use an pneumatic air gun to tighten wheel lug nuts
Trailer Wiring Diagram
Trailer/Towing Vehicle Wiring Diagram
Generator Wiring Diagram
Generator Wiring Diagram
Engine Wiring Diagram
Engine Wiring Diagram
Troubleshooting Generator
Explanation of Code in Remarks Column
Suggested Spare Parts
To 3 units
Generator Assy
B1110200602
7961025004
0601822630
8001070003
Control box Assy
M1213001002
M1213001012
0601808820
0601807520
Control box Assy
M1223000603
M1223000613
0601807641
0601808985 AC Meter ~50A/100A5A1 0601801040
Engine and Radiator Assy
M1923200124
8972309390
2944566410
M1305200304
Engine and Radiator Assy
0603300285
0603300286
0605511395
0605511399
Output Terminal Assy
12A 11B 11A 13B 13C 13A 24A 25A
M1230700003
M9220000004
M9220000104
0039308000
Battery Assy
0602220185
M9310500014
M9103000304
0602220920
Muffler Assy
M1330000512
M1333200304
M1333300204
M1333003013
Fuel Tank Assy
M1365000302
0605505070
0605501071
0605516090
Enclosure Assy
72A 54A 56A 59A 56B 58A 52A
M1413003402
M1419300504
M1415100202
0603306797
Enclosure Assy
0207006000
M1443302203
34A M1493305104
M1443400103
Enclosure Assy
52A M1493410104
M1453004903
53A M1493409904
53B M1495501004
Rubber Seals Assy
REMArks
Nameplate and Decals Assy
M1510300902
M11030090
M1510301002
M11030100
Terms and Conditions of Sale Parts
Freight Policy
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