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DCA400SSI manual Engine Wiring Diagram
Models:
DCA400SSI
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Troubleshooting
Specification
Install
Parts list
Trailer Wiring Diagram
Displacement
Warranty
Dimension
Maintenance
Connecting Loads
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Image 48
ENGINE WIRING DIAGRAM
Figure 65. Engine Wiring Diagram
PAGE 48 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
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Contents
PARTS LIST NO. C3871301004
OPERATION AND PARTS MANUAL
MODEL DCA400SSI
WHISPERWATT SERIES
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
REPORTING SAFETY DEFECTS
TABLE OF CONTENTS
DCA400SSI GENERATOR
Component Drawings
6-11
PARTS ORDERING PROCEDURES
When ordering parts, please supply
View Parts Diagrams Order Parts
Print Specification Information
SAFETY INFORMATION
SAFETY MESSAGES
SAFETY SYMBOLS
DANGER
GENERAL SAFETY
GENERATOR SAFETY
fire extinguisher
first aid kit
ENGINE SAFETY
SAFETY INFORMATION
NOTICE
FUEL SAFETY
TOWING SAFETY
SAFETY INFORMATION
DANGER
ELECTRICAL SAFETY
Grounding Safety
Power Cord/Cable Safety
SAFETY INFORMATION
BATTERY SAFETY
ENVIRONMENTAL SAFETY
SAFETY INFORMATION
DANGER
SPECIFICATIONS
Table 1. Generator Specifications
Model
DCA400SSI
DIMENSIONS
Table 3. Dimensions
Figure 1. Dimensions
Reference
INSTALLATION
Figure 2. Typical Generator Grounding Application
OUTDOOR INSTALLATION
INDOOR INSTALLATION
MOUNTING
GENERATOR GROUNDING
GENERAL INFORMATION
GENERATOR
ENGINE OPERATING PANEL
GENERATOR CONTROL PANEL
MAJOR COMPONENTS
Table 4. Generator Major Components
ITEM NO
GENERATOR CONTROL PANEL
11.Auto On/Off Engine Controller MPEC —
GENERATOR CONTROL PANEL
Over-CurrentRelay Voltage Rectifi er AVR
NOTICE
e.Coolant Level Alarm — This lamp
ENGINE OPERATING PANEL
NOTES
OUTPUT TERMINAL PANEL FAMILIARIZATION
OUTPUT TERMINAL FAMILIARIZATION
OUTPUT TERMINAL PANEL
NOTICE
120 VAC GFCI Receptacles
OUTPUT TERMINAL PANEL FAMILIARIZATION
Figure 7. G.F.C.I. Receptacle
Twist Lock Dual Voltage 120/240 VAC Receptacles
Connecting Loads
Over Current Relay
Figure 10. Connecting Loads
OUTPUT TERMINAL PANEL FAMILIARIZATION
SINGLE PHASE LOAD
THREE PHASE LOAD
Table 5. Power Factor By Load
LOAD APPLICATION
GENERATOR OUTPUTS
GENERATOR OUTPUT VOLTAGES
Voltage Change-OverBoard
Generator Amperage
GENERATOR OUTPUTS/GAUGE READING
Maximum Amps
Table 10. Generator Maximum Amps
HOW TO READ THE OUTPUT TERMINAL GAUGE
OUTPUT TERMINAL PANEL CONNECTIONS
UVWO TERMINAL OUTPUT VOLTAGES
3Ø-240VUVWO Terminal Output Voltages
1Ø-240VUVWO Terminal Output Voltages
3Ø-480VUVWO Terminal Output Voltages
1Ø-480VUVWO Terminal Output Voltages
1Ø-277VUVWO Terminal Output Voltages
OUTPUT TERMINAL PANEL CONNECTIONS
INSPECTION/SETUP
CIRCUIT BREAKERS
LUBRICATION OIL
FUEL CHECK
Refueling Procedure
ONLY use #2 diesel fuel when refueling
INSPECTION/SETUP
NOTICE
Cleaning the Radiator
AIR CLEANER
Table 13. Anti-Freeze Operating Temperatures
COOLANT ANTIFREEZE/SUMMER COOLANT/ WATER
BATTERY
Battery Cable Installation
WIRING
ALTERNATOR
GENERATOR START-UPPROCEDURE MANUAL
BEFORE STARTING
STARTING MANUAL
GENERATOR START-UPPROCEDURE MANUAL
Figure 42. Frequency Meter
GENERATOR START-UPPROCEDURE AUTO MODE
STARTING AUTO MODE
DANGER
NOTICE
GENERATOR SHUT-DOWNPROCEDURES
NORMAL SHUTDOWN PROCEDURE
EMERGENCY SHUTDOWN PROCEDURE
MAINTENANCE
Air Cleaner with Dust Indicator
GENERAL INSPECTION
AIR CLEANER
Cleaning Inside the Fuel Tank
FUEL ADDITION
Removing Water from the Fuel Tank
FUEL TANK INSPECTION
RADIATOR CLEANING
CHECK OIL LEVEL
Replacing Oil Filter
FLUSHING OUT RADIATOR AND REPLACING COOLANT
MAINTENANCE
NOTICE
charger
TRAILER MAINTENANCE
TRAILER MAINTENANCE
Brake Adjustment
BRAKES
Hydraulic Surge Brakes
Actuator
TIRES/WHEELS/LUG NUTS
Tire Wear/Inflation
Suspension
TRAILER MAINTENANCE
Lug Nut Torque Requirements
TRAILER MAINTENANCE
NOTICE
TRAILER WIRING DIAGRAM
Figure 63. Trailer/Towing Vehicle Wiring Diagram
GENERATOR WIRING DIAGRAM
Figure 64. Generator Wiring Diagram
ENGINE WIRING DIAGRAM
Figure 65. Engine Wiring Diagram
CONTROLLER WIRING DIAGRAM
Figure 66. Controller Wiring Diagram
TROUBLESHOOTING GENERATOR
Table 19. Generator Troubleshooting
Symptom
Possible Problem
TROUBLESHOOTING ENGINE CONTROLLER
Table 20. Engine Controller Troubleshooting MPEC
TROUBLESHOOTING DIAGNOSTIC LAMP
METHOD OF OPERATION
NOTICE
NOTICE
NOTES
EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
PART NO. Column
QTY. Column
SUGGESTED SPARE PARTS
DCA400SSI WHISPERWATT GENERATOR WITH
ISUZU 6WG1X DIESEL ENGINE 1 to 3 units
NOTICE
GENERATOR ASSY
5A 5 1-4B 1-4A
6-6 6-6A
9B 9A 9
PART NO
PART NAME
REMARKS
GENERATOR ASSY
GENERATOR ASSY. CONTINUED
GENERATOR ASSY. CONTINUED
PART NAME
0010106060
ENGINE OPERATING PANEL ASSY
ENGINE OPERATING PANEL ASSY
PART NO
PART NAME
REMARKS
CONTROL BOX ASSY
CONTROL BOX ASSY
PART NO
PART NAME
REMARKS
CONTROL BOX ASSY. CONTINUED
CONTROL BOX ASSY. CONTINUED
PART NO
PART NAME
REMARKS
CONTROL BOX ASSY. CONTINUED
CONTROL BOX ASSY. CONTINUED
PART NO
PART NAME
0027104020
ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
PART NO
PART NAME
REMARKS
ENGINE AND RADIATOR ASSY. CONTINUED
ENGINE AND RADIATOR ASSY. CONTINUED
PART NO
PART NAME
REMARKS
OUTPUT TERMINAL ASSY
FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT
MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED
OUTPUT TERMINAL ASSY
PART NO
PART NAME
C2231700403
BATTERY ASSY
BATTERY ASSY
PART NO
PART NAME
REMARKS
MUFFLER ASSY
MUFFLER ASSY
PART NO
PART NAME
REMARKS
FUEL TANK ASSY. S/N 3813334 AND BELOW
FUEL TANK ASSY. S/N 3813334 AND BELOW
PART NO
PART NAME
REMARKS
FUEL TANK ASSY. S/N 3813335 AND ABOVE
FUEL TANK ASSY. S/N 3813335 AND ABOVE
PART NO
PART NAME
REMARKS
ENCLOSURE #1 ASSY
ENCLOSURE #1 ASSY
PART NO
PART NAME
REMARKS
ENCLOSURE #2 ASSY
ENCLOSURE #2 ASSY
PART NO
PART NAME
REMARKS
ENCLOSURE #3 ASSY
ENCLOSURE #3 ASSY
PART NO
PART NAME
REMARKS
ENCLOSURE #3 ASSY. CONTINUED
ENCLOSURE #3 ASSY. CONTINUED
PART NO
PART NAME
0845046904
RUBBER SEALS ASSY
RUBBER SEALS ASSY
PART NO
PART NAME
REMARKS
NAMEPLATE AND DECALS ASSY
CONTROL BOX GROUP
ENGINE & RADIATOR GROUP
ENGINE OPERATING PANEL GROUP
OUTPUT TERMINAL GROUP
NAMEPLATE AND DECALS ASSY. CONTINUED
BATTERY GROUP
NAMEPLATE AND DECALS ASSY. CONTINUED
PART NO
PART NAME
TERMS AND CONDITIONS OF SALE — PARTS
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
FREIGHT POLICY
NOTES
HERE’S HOW TO GET HELP
NUMBER ON-HANDWHEN CALLING
MQ Power
Contact: mqpower@multiquip.com