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DCA400SSI manual Notes
Models:
DCA400SSI
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Troubleshooting
Specifications
Install
Parts list
Trailer Wiring Diagram
Displacement
Warranty
Dimension
Maintenance
Connecting Loads
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NOTES
DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 53
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Contents
OPERATION AND PARTS MANUAL
PARTS LIST NO. C3871301004
MODEL DCA400SSI
WHISPERWATT SERIES
Diesel engine exhaust and some of
PROPOSITION 65 WARNING
REPORTING SAFETY DEFECTS
DCA400SSI GENERATOR
TABLE OF CONTENTS
Component Drawings
6-11
When ordering parts, please supply
PARTS ORDERING PROCEDURES
View Parts Diagrams Order Parts
Print Specification Information
SAFETY MESSAGES
SAFETY INFORMATION
SAFETY SYMBOLS
DANGER
GENERATOR SAFETY
GENERAL SAFETY
fire extinguisher
first aid kit
NOTICE
ENGINE SAFETY
SAFETY INFORMATION
TOWING SAFETY
FUEL SAFETY
SAFETY INFORMATION
DANGER
Grounding Safety
ELECTRICAL SAFETY
Power Cord/Cable Safety
SAFETY INFORMATION
ENVIRONMENTAL SAFETY
BATTERY SAFETY
SAFETY INFORMATION
DANGER
Table 1. Generator Specifications
SPECIFICATIONS
Model
DCA400SSI
Table 3. Dimensions
DIMENSIONS
Figure 1. Dimensions
Reference
Figure 2. Typical Generator Grounding Application
INSTALLATION
INDOOR INSTALLATION
OUTDOOR INSTALLATION
MOUNTING
GENERATOR GROUNDING
GENERATOR
GENERAL INFORMATION
ENGINE OPERATING PANEL
GENERATOR CONTROL PANEL
ITEM NO
MAJOR COMPONENTS
Table 4. Generator Major Components
11.Auto On/Off Engine Controller MPEC —
GENERATOR CONTROL PANEL
NOTICE
GENERATOR CONTROL PANEL
Over-CurrentRelay Voltage Rectifi er AVR
ENGINE OPERATING PANEL
e.Coolant Level Alarm — This lamp
NOTES
OUTPUT TERMINAL FAMILIARIZATION
OUTPUT TERMINAL PANEL FAMILIARIZATION
OUTPUT TERMINAL PANEL
NOTICE
OUTPUT TERMINAL PANEL FAMILIARIZATION
120 VAC GFCI Receptacles
Figure 7. G.F.C.I. Receptacle
Twist Lock Dual Voltage 120/240 VAC Receptacles
Over Current Relay
Connecting Loads
Figure 10. Connecting Loads
OUTPUT TERMINAL PANEL FAMILIARIZATION
THREE PHASE LOAD
SINGLE PHASE LOAD
Table 5. Power Factor By Load
LOAD APPLICATION
GENERATOR OUTPUT VOLTAGES
GENERATOR OUTPUTS
Voltage Change-OverBoard
Generator Amperage
Maximum Amps
GENERATOR OUTPUTS/GAUGE READING
Table 10. Generator Maximum Amps
HOW TO READ THE OUTPUT TERMINAL GAUGE
UVWO TERMINAL OUTPUT VOLTAGES
OUTPUT TERMINAL PANEL CONNECTIONS
3Ø-240VUVWO Terminal Output Voltages
1Ø-240VUVWO Terminal Output Voltages
1Ø-480VUVWO Terminal Output Voltages
3Ø-480VUVWO Terminal Output Voltages
1Ø-277VUVWO Terminal Output Voltages
OUTPUT TERMINAL PANEL CONNECTIONS
CIRCUIT BREAKERS
INSPECTION/SETUP
LUBRICATION OIL
FUEL CHECK
ONLY use #2 diesel fuel when refueling
Refueling Procedure
INSPECTION/SETUP
NOTICE
AIR CLEANER
Cleaning the Radiator
Table 13. Anti-Freeze Operating Temperatures
COOLANT ANTIFREEZE/SUMMER COOLANT/ WATER
Battery Cable Installation
BATTERY
WIRING
ALTERNATOR
STARTING MANUAL
GENERATOR START-UPPROCEDURE MANUAL
BEFORE STARTING
Figure 42. Frequency Meter
GENERATOR START-UPPROCEDURE MANUAL
STARTING AUTO MODE
GENERATOR START-UPPROCEDURE AUTO MODE
DANGER
NOTICE
EMERGENCY SHUTDOWN PROCEDURE
GENERATOR SHUT-DOWNPROCEDURES
NORMAL SHUTDOWN PROCEDURE
Air Cleaner with Dust Indicator
MAINTENANCE
GENERAL INSPECTION
AIR CLEANER
FUEL ADDITION
Cleaning Inside the Fuel Tank
Removing Water from the Fuel Tank
FUEL TANK INSPECTION
CHECK OIL LEVEL
RADIATOR CLEANING
Replacing Oil Filter
FLUSHING OUT RADIATOR AND REPLACING COOLANT
charger
MAINTENANCE
NOTICE
TRAILER MAINTENANCE
TRAILER MAINTENANCE
BRAKES
Brake Adjustment
Hydraulic Surge Brakes
Actuator
Tire Wear/Inflation
TIRES/WHEELS/LUG NUTS
Suspension
TRAILER MAINTENANCE
NOTICE
Lug Nut Torque Requirements
TRAILER MAINTENANCE
Figure 63. Trailer/Towing Vehicle Wiring Diagram
TRAILER WIRING DIAGRAM
Figure 64. Generator Wiring Diagram
GENERATOR WIRING DIAGRAM
Figure 65. Engine Wiring Diagram
ENGINE WIRING DIAGRAM
Figure 66. Controller Wiring Diagram
CONTROLLER WIRING DIAGRAM
Table 19. Generator Troubleshooting
TROUBLESHOOTING GENERATOR
Symptom
Possible Problem
Table 20. Engine Controller Troubleshooting MPEC
TROUBLESHOOTING ENGINE CONTROLLER
METHOD OF OPERATION
TROUBLESHOOTING DIAGNOSTIC LAMP
NOTICE
NOTICE
NOTES
NO. Column
EXPLANATION OF CODE IN REMARKS COLUMN
PART NO. Column
QTY. Column
DCA400SSI WHISPERWATT GENERATOR WITH
SUGGESTED SPARE PARTS
ISUZU 6WG1X DIESEL ENGINE 1 to 3 units
NOTICE
5A 5 1-4B 1-4A
GENERATOR ASSY
6-6 6-6A
9B 9A 9
PART NAME
PART NO
REMARKS
GENERATOR ASSY
GENERATOR ASSY. CONTINUED
0010106060
GENERATOR ASSY. CONTINUED
PART NAME
ENGINE OPERATING PANEL ASSY
PART NO
ENGINE OPERATING PANEL ASSY
PART NAME
REMARKS
CONTROL BOX ASSY
PART NO
CONTROL BOX ASSY
PART NAME
REMARKS
CONTROL BOX ASSY. CONTINUED
PART NO
CONTROL BOX ASSY. CONTINUED
PART NAME
REMARKS
CONTROL BOX ASSY. CONTINUED
PART NO
CONTROL BOX ASSY. CONTINUED
PART NAME
0027104020
ENGINE AND RADIATOR ASSY
PART NO
ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
ENGINE AND RADIATOR ASSY. CONTINUED
PART NO
ENGINE AND RADIATOR ASSY. CONTINUED
PART NAME
REMARKS
MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED
OUTPUT TERMINAL ASSY
FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT
PART NO
OUTPUT TERMINAL ASSY
PART NAME
C2231700403
BATTERY ASSY
PART NO
BATTERY ASSY
PART NAME
REMARKS
MUFFLER ASSY
PART NO
MUFFLER ASSY
PART NAME
REMARKS
FUEL TANK ASSY. S/N 3813334 AND BELOW
PART NO
FUEL TANK ASSY. S/N 3813334 AND BELOW
PART NAME
REMARKS
FUEL TANK ASSY. S/N 3813335 AND ABOVE
PART NO
FUEL TANK ASSY. S/N 3813335 AND ABOVE
PART NAME
REMARKS
ENCLOSURE #1 ASSY
PART NO
ENCLOSURE #1 ASSY
PART NAME
REMARKS
ENCLOSURE #2 ASSY
PART NO
ENCLOSURE #2 ASSY
PART NAME
REMARKS
ENCLOSURE #3 ASSY
PART NO
ENCLOSURE #3 ASSY
PART NAME
REMARKS
ENCLOSURE #3 ASSY. CONTINUED
PART NO
ENCLOSURE #3 ASSY. CONTINUED
PART NAME
0845046904
RUBBER SEALS ASSY
PART NO
RUBBER SEALS ASSY
PART NAME
REMARKS
NAMEPLATE AND DECALS ASSY
ENGINE & RADIATOR GROUP
CONTROL BOX GROUP
ENGINE OPERATING PANEL GROUP
OUTPUT TERMINAL GROUP
NAMEPLATE AND DECALS ASSY. CONTINUED
NAMEPLATE AND DECALS ASSY. CONTINUED
BATTERY GROUP
PART NO
PART NAME
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
FREIGHT POLICY
NOTES
NUMBER ON-HANDWHEN CALLING
HERE’S HOW TO GET HELP
MQ Power
Contact: mqpower@multiquip.com