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DCA400SSI manual Nameplate And Decals Assy. Continued
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DCA400SSI
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Troubleshooting
Specs
Install
Parts list
Trailer Wiring Diagram
Displacement
Warranty
Dimension
Maintenance
Connecting Loads
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NAMEPLATE AND DECALS ASSY. (CONTINUED)
PAGE 94 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
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Contents
MODEL DCA400SSI
PARTS LIST NO. C3871301004
OPERATION AND PARTS MANUAL
WHISPERWATT SERIES
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
REPORTING SAFETY DEFECTS
Component Drawings
TABLE OF CONTENTS
DCA400SSI GENERATOR
6-11
View Parts Diagrams Order Parts
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Print Specification Information
SAFETY SYMBOLS
SAFETY INFORMATION
SAFETY MESSAGES
DANGER
fire extinguisher
GENERAL SAFETY
GENERATOR SAFETY
first aid kit
SAFETY INFORMATION
ENGINE SAFETY
NOTICE
SAFETY INFORMATION
FUEL SAFETY
TOWING SAFETY
DANGER
Power Cord/Cable Safety
ELECTRICAL SAFETY
Grounding Safety
SAFETY INFORMATION
SAFETY INFORMATION
BATTERY SAFETY
ENVIRONMENTAL SAFETY
DANGER
Model
SPECIFICATIONS
Table 1. Generator Specifications
DCA400SSI
Figure 1. Dimensions
DIMENSIONS
Table 3. Dimensions
Reference
INSTALLATION
Figure 2. Typical Generator Grounding Application
MOUNTING
OUTDOOR INSTALLATION
INDOOR INSTALLATION
GENERATOR GROUNDING
ENGINE OPERATING PANEL
GENERAL INFORMATION
GENERATOR
GENERATOR CONTROL PANEL
Table 4. Generator Major Components
MAJOR COMPONENTS
ITEM NO
GENERATOR CONTROL PANEL
11.Auto On/Off Engine Controller MPEC —
Over-CurrentRelay Voltage Rectifi er AVR
GENERATOR CONTROL PANEL
NOTICE
e.Coolant Level Alarm — This lamp
ENGINE OPERATING PANEL
NOTES
OUTPUT TERMINAL PANEL
OUTPUT TERMINAL PANEL FAMILIARIZATION
OUTPUT TERMINAL FAMILIARIZATION
NOTICE
Figure 7. G.F.C.I. Receptacle
120 VAC GFCI Receptacles
OUTPUT TERMINAL PANEL FAMILIARIZATION
Twist Lock Dual Voltage 120/240 VAC Receptacles
Figure 10. Connecting Loads
Connecting Loads
Over Current Relay
OUTPUT TERMINAL PANEL FAMILIARIZATION
Table 5. Power Factor By Load
SINGLE PHASE LOAD
THREE PHASE LOAD
LOAD APPLICATION
Voltage Change-OverBoard
GENERATOR OUTPUTS
GENERATOR OUTPUT VOLTAGES
Generator Amperage
Table 10. Generator Maximum Amps
GENERATOR OUTPUTS/GAUGE READING
Maximum Amps
HOW TO READ THE OUTPUT TERMINAL GAUGE
3Ø-240VUVWO Terminal Output Voltages
OUTPUT TERMINAL PANEL CONNECTIONS
UVWO TERMINAL OUTPUT VOLTAGES
1Ø-240VUVWO Terminal Output Voltages
1Ø-277VUVWO Terminal Output Voltages
3Ø-480VUVWO Terminal Output Voltages
1Ø-480VUVWO Terminal Output Voltages
OUTPUT TERMINAL PANEL CONNECTIONS
LUBRICATION OIL
INSPECTION/SETUP
CIRCUIT BREAKERS
FUEL CHECK
INSPECTION/SETUP
Refueling Procedure
ONLY use #2 diesel fuel when refueling
NOTICE
Table 13. Anti-Freeze Operating Temperatures
Cleaning the Radiator
AIR CLEANER
COOLANT ANTIFREEZE/SUMMER COOLANT/ WATER
WIRING
BATTERY
Battery Cable Installation
ALTERNATOR
BEFORE STARTING
GENERATOR START-UPPROCEDURE MANUAL
STARTING MANUAL
GENERATOR START-UPPROCEDURE MANUAL
Figure 42. Frequency Meter
DANGER
GENERATOR START-UPPROCEDURE AUTO MODE
STARTING AUTO MODE
NOTICE
NORMAL SHUTDOWN PROCEDURE
GENERATOR SHUT-DOWNPROCEDURES
EMERGENCY SHUTDOWN PROCEDURE
GENERAL INSPECTION
MAINTENANCE
Air Cleaner with Dust Indicator
AIR CLEANER
Removing Water from the Fuel Tank
Cleaning Inside the Fuel Tank
FUEL ADDITION
FUEL TANK INSPECTION
Replacing Oil Filter
RADIATOR CLEANING
CHECK OIL LEVEL
FLUSHING OUT RADIATOR AND REPLACING COOLANT
NOTICE
MAINTENANCE
charger
TRAILER MAINTENANCE
TRAILER MAINTENANCE
Hydraulic Surge Brakes
Brake Adjustment
BRAKES
Actuator
Suspension
TIRES/WHEELS/LUG NUTS
Tire Wear/Inflation
TRAILER MAINTENANCE
TRAILER MAINTENANCE
Lug Nut Torque Requirements
NOTICE
TRAILER WIRING DIAGRAM
Figure 63. Trailer/Towing Vehicle Wiring Diagram
GENERATOR WIRING DIAGRAM
Figure 64. Generator Wiring Diagram
ENGINE WIRING DIAGRAM
Figure 65. Engine Wiring Diagram
CONTROLLER WIRING DIAGRAM
Figure 66. Controller Wiring Diagram
Symptom
TROUBLESHOOTING GENERATOR
Table 19. Generator Troubleshooting
Possible Problem
TROUBLESHOOTING ENGINE CONTROLLER
Table 20. Engine Controller Troubleshooting MPEC
NOTICE
TROUBLESHOOTING DIAGNOSTIC LAMP
METHOD OF OPERATION
NOTICE
NOTES
PART NO. Column
EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
QTY. Column
ISUZU 6WG1X DIESEL ENGINE 1 to 3 units
SUGGESTED SPARE PARTS
DCA400SSI WHISPERWATT GENERATOR WITH
NOTICE
6-6 6-6A
GENERATOR ASSY
5A 5 1-4B 1-4A
9B 9A 9
REMARKS
PART NO
PART NAME
GENERATOR ASSY
GENERATOR ASSY. CONTINUED
PART NAME
GENERATOR ASSY. CONTINUED
0010106060
ENGINE OPERATING PANEL ASSY
PART NAME
ENGINE OPERATING PANEL ASSY
PART NO
REMARKS
CONTROL BOX ASSY
PART NAME
CONTROL BOX ASSY
PART NO
REMARKS
CONTROL BOX ASSY. CONTINUED
PART NAME
CONTROL BOX ASSY. CONTINUED
PART NO
REMARKS
CONTROL BOX ASSY. CONTINUED
PART NAME
CONTROL BOX ASSY. CONTINUED
PART NO
0027104020
ENGINE AND RADIATOR ASSY
PART NAME
ENGINE AND RADIATOR ASSY
PART NO
REMARKS
ENGINE AND RADIATOR ASSY. CONTINUED
PART NAME
ENGINE AND RADIATOR ASSY. CONTINUED
PART NO
REMARKS
FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT
OUTPUT TERMINAL ASSY
MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED
PART NAME
OUTPUT TERMINAL ASSY
PART NO
C2231700403
BATTERY ASSY
PART NAME
BATTERY ASSY
PART NO
REMARKS
MUFFLER ASSY
PART NAME
MUFFLER ASSY
PART NO
REMARKS
FUEL TANK ASSY. S/N 3813334 AND BELOW
PART NAME
FUEL TANK ASSY. S/N 3813334 AND BELOW
PART NO
REMARKS
FUEL TANK ASSY. S/N 3813335 AND ABOVE
PART NAME
FUEL TANK ASSY. S/N 3813335 AND ABOVE
PART NO
REMARKS
ENCLOSURE #1 ASSY
PART NAME
ENCLOSURE #1 ASSY
PART NO
REMARKS
ENCLOSURE #2 ASSY
PART NAME
ENCLOSURE #2 ASSY
PART NO
REMARKS
ENCLOSURE #3 ASSY
PART NAME
ENCLOSURE #3 ASSY
PART NO
REMARKS
ENCLOSURE #3 ASSY. CONTINUED
PART NAME
ENCLOSURE #3 ASSY. CONTINUED
PART NO
0845046904
RUBBER SEALS ASSY
PART NAME
RUBBER SEALS ASSY
PART NO
REMARKS
NAMEPLATE AND DECALS ASSY
ENGINE OPERATING PANEL GROUP
CONTROL BOX GROUP
ENGINE & RADIATOR GROUP
OUTPUT TERMINAL GROUP
NAMEPLATE AND DECALS ASSY. CONTINUED
PART NO
BATTERY GROUP
NAMEPLATE AND DECALS ASSY. CONTINUED
PART NAME
PAYMENT TERMS
TERMS AND CONDITIONS OF SALE — PARTS
SPECIAL EXPEDITING SERVICE
FREIGHT POLICY
NOTES
MQ Power
HERE’S HOW TO GET HELP
NUMBER ON-HANDWHEN CALLING
Contact: mqpower@multiquip.com