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Multiquip DCA400SSI manual Generator Assy, 5A 5 1-4B 1-4A, 6-6 6-6A, 9B 9A 9, 13B 13A 13

Models: DCA400SSI

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GENERATOR ASSY.

GENERATOR ASSY.

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9B

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PAGE 56 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)

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Multiquip DCA400SSI manual Generator Assy, 5A 5 1-4B 1-4A, 6-6 6-6A, 9B 9A 9, 13B 13A 13, 18 18A 18B 16A 16

Contents

PARTS LIST NO. C3871301004 OPERATION AND PARTS MANUALMODEL DCA400SSI WHISPERWATT SERIESPROPOSITION 65 WARNING Diesel engine exhaust and some ofREPORTING SAFETY DEFECTS TABLE OF CONTENTS DCA400SSI GENERATORComponent Drawings 6-11PARTS ORDERING PROCEDURES When ordering parts, please supplyView Parts Diagrams Order Parts Print Specification InformationSAFETY INFORMATION SAFETY MESSAGESSAFETY SYMBOLS DANGERGENERAL SAFETY GENERATOR SAFETYﬁre extinguisher ﬁrst aid kitNOTICE ENGINE SAFETYSAFETY INFORMATION FUEL SAFETY TOWING SAFETYSAFETY INFORMATION DANGERELECTRICAL SAFETY Grounding SafetyPower Cord/Cable Safety SAFETY INFORMATIONBATTERY SAFETY ENVIRONMENTAL SAFETYSAFETY INFORMATION DANGERSPECIFICATIONS Table 1. Generator SpeciﬁcationsModel DCA400SSIDIMENSIONS Table 3. DimensionsFigure 1. Dimensions ReferenceINSTALLATION Figure 2. Typical Generator Grounding ApplicationOUTDOOR INSTALLATION INDOOR INSTALLATIONMOUNTING GENERATOR GROUNDINGGENERAL INFORMATION GENERATORENGINE OPERATING PANEL GENERATOR CONTROL PANELITEM NO MAJOR COMPONENTSTable 4. Generator Major Components GENERATOR CONTROL PANEL 11.Auto On/Off Engine Controller MPEC —NOTICE GENERATOR CONTROL PANELOver-CurrentRelay Voltage Rectiﬁ er AVR e.Coolant Level Alarm — This lamp ENGINE OPERATING PANELNOTES OUTPUT TERMINAL PANEL FAMILIARIZATION OUTPUT TERMINAL FAMILIARIZATIONOUTPUT TERMINAL PANEL NOTICE120 VAC GFCI Receptacles OUTPUT TERMINAL PANEL FAMILIARIZATIONFigure 7. G.F.C.I. Receptacle Twist Lock Dual Voltage 120/240 VAC ReceptaclesConnecting Loads Over Current RelayFigure 10. Connecting Loads OUTPUT TERMINAL PANEL FAMILIARIZATIONSINGLE PHASE LOAD THREE PHASE LOADTable 5. Power Factor By Load LOAD APPLICATIONGENERATOR OUTPUTS GENERATOR OUTPUT VOLTAGESVoltage Change-OverBoard Generator AmperageGENERATOR OUTPUTS/GAUGE READING Maximum AmpsTable 10. Generator Maximum Amps HOW TO READ THE OUTPUT TERMINAL GAUGEOUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES3Ø-240VUVWO Terminal Output Voltages 1Ø-240VUVWO Terminal Output Voltages3Ø-480VUVWO Terminal Output Voltages 1Ø-480VUVWO Terminal Output Voltages1Ø-277VUVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONSINSPECTION/SETUP CIRCUIT BREAKERSLUBRICATION OIL FUEL CHECKRefueling Procedure ONLY use #2 diesel fuel when refuelingINSPECTION/SETUP NOTICECleaning the Radiator AIR CLEANERTable 13. Anti-Freeze Operating Temperatures COOLANT ANTIFREEZE/SUMMER COOLANT/ WATERBATTERY Battery Cable InstallationWIRING ALTERNATORSTARTING MANUAL GENERATOR START-UPPROCEDURE MANUALBEFORE STARTING GENERATOR START-UPPROCEDURE MANUAL Figure 42. Frequency MeterGENERATOR START-UPPROCEDURE AUTO MODE STARTING AUTO MODEDANGER NOTICEEMERGENCY SHUTDOWN PROCEDURE GENERATOR SHUT-DOWNPROCEDURESNORMAL SHUTDOWN PROCEDURE MAINTENANCE Air Cleaner with Dust IndicatorGENERAL INSPECTION AIR CLEANERCleaning Inside the Fuel Tank FUEL ADDITIONRemoving Water from the Fuel Tank FUEL TANK INSPECTIONRADIATOR CLEANING CHECK OIL LEVELReplacing Oil Filter FLUSHING OUT RADIATOR AND REPLACING COOLANTcharger MAINTENANCENOTICE TRAILER MAINTENANCE TRAILER MAINTENANCEBrake Adjustment BRAKESHydraulic Surge Brakes ActuatorTIRES/WHEELS/LUG NUTS Tire Wear/InﬂationSuspension TRAILER MAINTENANCENOTICE Lug Nut Torque RequirementsTRAILER MAINTENANCE TRAILER WIRING DIAGRAM Figure 63. Trailer/Towing Vehicle Wiring DiagramGENERATOR WIRING DIAGRAM Figure 64. Generator Wiring DiagramENGINE WIRING DIAGRAM Figure 65. Engine Wiring DiagramCONTROLLER WIRING DIAGRAM Figure 66. Controller Wiring DiagramTROUBLESHOOTING GENERATOR Table 19. Generator TroubleshootingSymptom Possible ProblemTROUBLESHOOTING ENGINE CONTROLLER Table 20. Engine Controller Troubleshooting MPECTROUBLESHOOTING DIAGNOSTIC LAMP METHOD OF OPERATIONNOTICE NOTICENOTES EXPLANATION OF CODE IN REMARKS COLUMN NO. ColumnPART NO. Column QTY. ColumnSUGGESTED SPARE PARTS DCA400SSI WHISPERWATT GENERATOR WITHISUZU 6WG1X DIESEL ENGINE 1 to 3 units NOTICEGENERATOR ASSY 5A 5 1-4B 1-4A6-6 6-6A 9B 9A 9PART NO PART NAMEREMARKS GENERATOR ASSYGENERATOR ASSY. CONTINUED 0010106060 GENERATOR ASSY. CONTINUEDPART NAME ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSY PART NOPART NAME REMARKSCONTROL BOX ASSY CONTROL BOX ASSY PART NOPART NAME REMARKSCONTROL BOX ASSY. CONTINUED CONTROL BOX ASSY. CONTINUED PART NOPART NAME REMARKSCONTROL BOX ASSY. CONTINUED CONTROL BOX ASSY. CONTINUED PART NOPART NAME 0027104020ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY PART NOPART NAME REMARKSENGINE AND RADIATOR ASSY. CONTINUED ENGINE AND RADIATOR ASSY. CONTINUED PART NOPART NAME REMARKSMQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED OUTPUT TERMINAL ASSYFOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT OUTPUT TERMINAL ASSY PART NOPART NAME C2231700403BATTERY ASSY BATTERY ASSY PART NOPART NAME REMARKSMUFFLER ASSY MUFFLER ASSY PART NOPART NAME REMARKSFUEL TANK ASSY. S/N 3813334 AND BELOW FUEL TANK ASSY. S/N 3813334 AND BELOW PART NOPART NAME REMARKSFUEL TANK ASSY. S/N 3813335 AND ABOVE FUEL TANK ASSY. S/N 3813335 AND ABOVE PART NOPART NAME REMARKSENCLOSURE #1 ASSY ENCLOSURE #1 ASSY PART NOPART NAME REMARKSENCLOSURE #2 ASSY ENCLOSURE #2 ASSY PART NOPART NAME REMARKSENCLOSURE #3 ASSY ENCLOSURE #3 ASSY PART NOPART NAME REMARKSENCLOSURE #3 ASSY. CONTINUED ENCLOSURE #3 ASSY. CONTINUED PART NOPART NAME 0845046904RUBBER SEALS ASSY RUBBER SEALS ASSY PART NOPART NAME REMARKSNAMEPLATE AND DECALS ASSY CONTROL BOX GROUP ENGINE & RADIATOR GROUPENGINE OPERATING PANEL GROUP OUTPUT TERMINAL GROUPNAMEPLATE AND DECALS ASSY. CONTINUED BATTERY GROUP NAMEPLATE AND DECALS ASSY. CONTINUEDPART NO PART NAMETERMS AND CONDITIONS OF SALE — PARTS SPECIAL EXPEDITING SERVICEPAYMENT TERMS FREIGHT POLICYNOTES HERE’S HOW TO GET HELP NUMBER ON-HANDWHEN CALLINGMQ Power Contact: mqpower@multiquip.com