National Products BW3 PROCEDURE 3ÐCHECKING GAS PIPING, Electrical Wiring, Sequence Of Operation

4.Install a sediment trap upstream of gas controls.

5.Use 2 pipe wrenches when making connection to gas valve to keep it from turning.

6.Install a manual shutoff valve in vertical pipe about 5 ft above floor.

7.Tighten all joints securely.

8.Propane gas connections should only be made be a licensed propane installer.

9.Two-stage regulation should be used by propane installer.

10.Propane gas piping should be checked be propane installer.

PROCEDURE 3ÐCHECKING GAS PIPING

Upon completion of piping, check immediately for gas leaks. Open the manual shutoff valve. Test for leaks by applying soap suds (or a liquid detergent) to each joint. Bubbles forming indicate a leak. CORRECT EVEN THE SMALLEST LEAK AT ONCE.

WARNING: Never use a match or open flame to test for leaks. Use a soap-and-water solution. A failure to follow this warning could result in fire, explosion, personal injury, or death.

ELECTRICAL WIRING

All electrical work must conform to local codes as well as the National Electrical Code (NEC) ANSI/NFPA-70-1999. In Canada, electrical wiring shall comply with the Canadian Electrical Code CSA C22.1.

See Fig. 7 for unit wiring diagram.

PROCEDURE 1ÐELECTRIC POWER SUPPLY

WARNING: Turn off electric power at fuse box before making any line voltage connections. Follow local electric codes. Failure to follow this warning could result in electrical shock, personal injury, or death.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Run a separate 120-v circuit from a separate overcurrent protective device in electrical service entrance panel. This should be a 15-amp circuit. Locate a shutoff switch at boiler. It must be turned off during any maintenance. Connect 120-v power supply to aquastat terminals L1 (HOT) and L2.

The boiler, when installed, must be electrically grounded in accordance with the requirements of the authority having jurisdiction, or in the absence of such requirements, with the NEC. Run a 14 gage or heavier copper wire from boiler to a grounded connection in service panel or a properly driven and electrically grounded ground rod.

PROCEDURE 2ÐINSTALLING THERMOSTAT

Thermostat location has an important effect on the operation of boiler system. BE SURE TO FOLLOW INSTRUCTIONS INCLUDED WITH THERMOSTAT.

Locate thermostat about 5 ft above floor on an inside wall. It may be mounted directly on wall or on a vertically mounted outlet box. It should be sensing average room temperature so avoid the following:

DEAD SPOTS:

Behind doors

Corners and alcoves

HOT SPOTS:

Concealed pipes

Fireplace

TV sets

Radios

Lamps

Direct sunlight

Kitchens

COLD SPOTS:

Concealed pipes or ducts

StairwellsÐdrafts

DoorsÐdrafts

Unheated rooms on other side of wall

Set heat anticipator at 0.2 amps. The 24-v thermostat connects to aquastat terminals T and T.

SEQUENCE OF OPERATION

1.Thermostat calls for heat, powering 1K relay coil and closing contacts 1K1 and 1K2.

2.Circulator pump is powered through terminals C1 and C2.

3.Induced draft blower and AT 140C transformer primary are powered through terminals B1 and B2.

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