National Products Series B GAS SUPPLY PIPING PROCEDURE 1ÐCHECKING GAS SUPPLY, ÐGas Pipe Sizes

Models: BW3 Series B

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GAS SUPPLY PIPING

3.Boiler installation site experiences gusting or high winds. A power venter can help prevent the boiler from short cycling due to gusting or high winds by providing vent exhaust pressures greater than the boiler's induced draft blower alone.

4.When installer or homeowner prefers a negative pressure vent system instead of a positive pressure vent system.

5.May be more cost effective than stainless steel venting, particularly at longer vent lengths.

The Fields Controls power vent kit includes either a SWG-II-4HD or SWG-II-5 power venter, a MG-1 4-in. barometric draft controller, and the CK-43D controls kit.

Confirm that installing a power venter is an option allowed by local codes. For installation information, follow specific Installation Instructions provided with power venter kit.

NOTE: Although the power venter is equipped with its own fan, the fan on the boiler MUST remain in place and unaltered when a power venter is used.

When sidewall venting, flue gases must be vented to a point in relation to the prevailing wind so they may freely disperse without being blown back at the building causing discoloration, or into the building through doors or windows causing odors. Also, under certain conditions flue gases will condense, forming moisture. In such cases, steps should be taken to prevent building materials at the vent terminal from being damaged by the exhausted flue gas.

When installing single wall galvanized vent pipe for power venting, follow specific power venter Installation Instructions for layout, location of barometric draft control, and termination connections. When joining and sealing single wall galvanized or Type-B vent piping, use RTV silicone sealant with a minimum temperature rating of 400°F. For 3-in vent pipe runs, begin with the female end of vent pipe over boiler's induced draft blower outlet. For 4-in. vent pipe runs, begin with the 3-in. to 4-in. increaser fitting (included in boiler parts bag) over induced draft blower outlet. Then follow by placing female end of 4-in. vent pipe over increaser fitting. When joining pieces of single wall galvanized vent pipe, a substantial bead of silicone should be used at the joint to insure a leak-proof connection.

GAS SUPPLY PIPING

PROCEDURE 1ÐCHECKING GAS SUPPLY

The gas pipe to boiler must be the correct size for length of run and for total Btuh input of all gas utilization equipment connected to it. See Table 5 for proper size. Be sure gas line complies with local codes and gas company requirements.

The boiler and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of gas supply piping system at test pressures in excess of 0.5 psig (3.5 kPa).

The boiler must be isolated from gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 0.5 psig (3.5 kPa).

PROCEDURE 2ÐCONNECTING GAS PIPING

Refer to Fig. 6 for general layout at boiler. It shows the basic fittings needed. The gas line enters boiler from right side.

The following rules apply:

1.Use only those piping materials and joining methods listed as acceptable by the authority having jurisdiction or in the absence of such requirements, by the NFGC. In Canada, follow the CAN/CGA-B149.1 and .2 Installation Codes for Gas Burning Appliances and Equipment.

2.All pipe compound must be resistant to propane gas.

3.Install ground joint union in gas supply line between shutoff valve and boiler controls.

Table 5ÐGas Pipe Sizes

NATURAL GAS

Length

 

 

Pipe CapacityÐBtuh Input

 

of Pipe

 

 

Includes Fittings

 

(Ft)

1/2 in.

 

3/4 in.

 

1 in.

1-1/4 in.

20

92,000

 

190,000

 

350,000

625,000

40

63,000

 

130,000

 

245,000

445,000

60

50,000

 

105,000

 

195,000

365,000

 

 

PROPANE GAS

 

 

Length

 

 

Pipe CapacityÐBtuh Input

 

 

 

Includes Fittings

 

of Pipe

 

 

 

Copper Tubing*

Iron Pipe

 

(Ft)

5/8 in.

 

3/4 in.

 

1/2 in.

3/4 in.

20

131,000

 

216,000

 

189,000

393,000

40

90,000

 

145,000

 

129,000

267,000

60

72,000

 

121,000

 

103,000

217,000

* Outside diameter.

NOTE: The length of pipe or tubing shown should be measured from gas meter or propane second-stage regulator.

MANUAL

SHUTOFF

VALVE

GROUND JOINT

UNION

AUTOMATIC

GAS VALVE

MANIFOLD

SEDIMENT TRAP PROCEDURE 2ÐCONNECTING GAS PIPING

FLOOR LINE

A95148

Fig. 6ÐGas Piping at Boiler

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National Products Series B, BW3 GAS SUPPLY PIPING PROCEDURE 1ÐCHECKING GAS SUPPLY, PROCEDURE 2ÐCONNECTING GAS PIPING