Pentair 100, 4 160 important safety instructions Contents

i
IntelliFlo 4 Installation and User’s Guide
Important Safety Precautions ........................................................................................... ii
Section 1: IntelliFlo Overview ........................................................................................... 1
IntelliFlo 4 Variable Speed Pump.......................................................................................... 1
IntelliFlo 4 models................................................................................................................. 1
External Control.................................................................................................................... 1
Features ............................................................................................................................... 2
IntelliFlo 4 Motor Assembly .................................................................................................. 2
IntelliFlo 4 Drive Assembly and Control Panel...................................................................... 3
IntelliFlo 4 Operator Control Panel........................................................................................ 4
Controls and LEDs..........................................................................................................4
Section 2: Operating IntelliFlo 4........................................................................................ 5
Setting the pump preset speed............................................................................................. 5
Adjusting the pump speed .................................................................................................... 5
Starting the pump ................................................................................................................. 6
Stopping the pump................................................................................................................ 6
Resetting the pump to factory defaults................................................................................. 6
Assigning a pump address for remote control...................................................................... 6
Priming the pump for the first time or after service............................................................... 7
Priming the Pump ............................................................................................................. 8
External Control with IntelliComm Communication Center................................................... 9
External Control Connection ............................................................................................ 9
Connecting IntelliFlo 4 to an EasyTouch System................................................................ 10
Section 3: User Maintenance............................................................................................ 13
Pump Strainer Basket ......................................................................................................... 13
Pump Strainer Basket Service............................................................................................ 13
Motor Service ......................................................................................................................14
Winterizing........................................................................................................................... 15
Priming the pump after service............................................................................................ 15
Section 4: Installation and Removal ................................................................................ 17
IntelliFlo 4 Kit Contents........................................................................................................ 17
Installing IntelliFlo 4 ............................................................................................................. 17
Location............................................................................................................................... 17
Piping ................................................................................................................................. 17
Check Valve........................................................................................................................ 17
Wiring the IntelliFlo 4 ........................................................................................................... 18
Pump Disassembly .............................................................................................................19
Pump Reassembly/Seal Replacement................................................................................ 20
Shaft Seal Replacement...................................................................................................... 20
Drive Assembly Removal and Installation........................................................................... 21
Illustrated Parts List............................................................................................................. 22
IntelliFlo Pump Dimensions ................................................................................................. 23
IntelliFlo Flow and Power vs Flow Pump Curve.................................................................. 23
IntelliFlo 4 Electrical Specifications ..................................................................................... 23
Section 5: Troubleshooting .............................................................................................. 25
Warning and Alarm LED conditions..................................................................................... 25
Alarm and warning LED sequence...................................................................................... 25
General IntelliFlo 4 Troubleshooting Problems.....................................................................26
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