Hinges with ROUTER-MADE Grooves | Porter-Cable 4210 & 4212 specs

270° HINGES WITH ROUTER-MADE GROOVES

This method uses two pieces of wood glued together for each hinge-half. One of the pieces is very short.

Fig. 49A

Step 1 -

Step 2 -

Step 3 - Step 4 -

Step 5 - Step 6 -

Use a router to make a half-round dado near the end of a board. Make the diameter of the groove equal to the diameter of the hinge pin, and the depth of cut half the diameter of the hinge pin(Fig. 49B).

Round over the ends of the boards (Fig. 49C).

Cut off the ends of the boards. The length of the cut-off should be twice the thickness of the board (Fig. 49D).

Repeat Step 1 for the remaining longer boards.

For both hinge halves, glue the short board to the long board with the metal hinge rod in the grooves and sticking out both sides of the wood (Fig. 49E)

After the glue dries, remove the metal rod.

Make the rest of the hinge the same as you would with the 180° Hinge With a Drilled Hole.

Fig. 49B

Fig. 49C

Fig. 49D

Fig. 49E

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Porter-Cable 4210 & 4212 instruction manual Hinges with ROUTER-MADE Grooves

4210 & 4212 specifications

Porter-Cable, a brand renowned for its high-quality power tools, offers a variety of products that cater to the needs of both professionals and hobbyists. Among its notable products are the Porter-Cable 4210 and 4212 Dovetail Jigs, which stand out for their precision, versatility, and user-friendly design. These jigs are essential for woodworking enthusiasts looking to create strong and visually appealing dovetail joints.

The Porter-Cable 4210 Dovetail Jig is designed with simplicity and ease of use in mind. It features a robust aluminum base that provides stability during operation, ensuring accurate cuts every time. One of its standout features is the built-in template system, allowing users to create half-blind, through, and box dovetails without hassle. The adjustable pins and tail spacing facilitate a variety of joint sizes, making it suitable for different projects, whether you’re building fine furniture or cabinetry.

Another remarkable feature of the 4210 is its user-friendly setup. The jig's intuitive design allows users to quickly adjust the settings for various woodworking applications, saving time and effort. The depth stop feature provides precise control over the cutting depth, allowing for consistent results that meet high-quality standards. The Porter-Cable 4210 is powered by a router, which adds to its versatility, enabling the creation of different joint types with ease.

The Porter-Cable 4212 Dovetail Jig takes the capabilities of the 4210 and brings them to the next level. This model offers enhanced features, including a more advanced template system that allows for greater customization and flexibility. The 4212 includes templates for both through and half-blind dovetails along with box joints, making it a comprehensive solution for woodworkers seeking variety in joint design.

Both jigs are equipped with a sturdy carrying case for portability, making them ideal for those who need to transport their tools to job sites or workshops. Additionally, the durable construction of both models ensures they can withstand the rigors of frequent use. Users appreciate the quality craftsmanship that Porter-Cable has maintained in both models.

Overall, the Porter-Cable 4210 and 4212 Dovetail Jigs are excellent additions to any woodworker's toolkit. With their combination of precision, ease of use, and versatility, they empower users to create professional-quality dovetail joints with confidence. Whether you are a beginner or an experienced craftsman, these jigs offer the reliability and performance necessary to enhance your woodworking projects.

Contents

Supplementary Instructiondovetail JIG Manual Table of Contents Safety Guidelines Definitions Important Safety Instructions Replacement Parts Additional Safety RulesBackground Information Operation Miscellaneous Techniques Templates Mounted to Clamping Boards SetupTHROUGH-DOVETAILS with Clamping Boards Cutting the Pins Cutting the Tails THROUGH-DOVETAILS with Unlimited Board Width Fitting the Joint Set the router bit depth, using the pencil mark from Step Fitting the joint is identical to the previous section a HALF-BLIND Dovetails with Clamping Boards Blind Dovetails with Tail Boards Thicker than 7/8 Cutting the Joint Using a Router Table THROUGH-DOVETAIL Bits Alternate Router BitsTHROUGH-DOVETAIL BIT Combinations Readily Available HALF-BLIND Dovetail BIT Readily Available BOX Joint Bits Readily Available BOX Joint BitsDovetail Dado Bits HALF-BLIND Dovetails with Tail Boards Thicker than 7/8 Mitering the Pins Mitered THROUGH-DOVETAIL THROUGH-DOVETAIL, SKIPPED-PIN Method Mitering the Tails HALF-BLIND DOVETAIL, Skipped PIN Method Cutting the Pins Page Cutting the Tails Multiple Spacer Method END-TO-END JointsFitting and Cutting the Joint BOX END-TO-END Joints Drawers with Dovetail Dados Dovetail END-TO-END Joints Wooden Hinges Hinges with a Drilled Hole Hinges with ROUTER-MADE Grooves Hinges with ROUTER-MADE Grooves Angled Joints Setup with the Template Mounted to the Base of the JIGObtuse Angled Joints Setup with the Template Mounted to a Clamping Board Cutting the Tails Cutting the Pins Acute Angled Joints SLANTED-SIDE Joints COMPOUND-ANGLE Joints Setup Blade Tilt Angle Make Angled CUT Inlayed Through Dovetail Inlayed JointsMake the First Joint CUT OFF the Inlay Board Inlayed HALF-BLIND DovetailMake the Second Joint 100 13/128 050 042 028 014 Inlayed BOX Joint Tables of Commonly Available Router BIT Sizes Through Dovetail Router BIT CombinationsHALF-BLIND Dovetail Bits BOX Joint BIT Combinations Service Troubleshooting MaintenanceAccessories Warranty PORTER-CABLE Limited ONE Year Warranty Canadian PORTER-CABLE Delta Service Centers Michigan