FITTING THE JOINT

Fitting the joint is the same as fitting the standard dovetail. HINT: Use pieces of scrap wood the same thickness and species of wood to make test pin boards until the template is adjusted for a perfect fit.

INLAYED JOINTS

The 4200 series dovetail jigs will allow you to make joints with inlays of different colored wood for a very unique look.

INLAYED THROUGH DOVETAIL

The inlayed through dovetail is produced by utilizing 2 through dovetails, one on top of the other.

SETUP

Fig. 67A

Select two sets of router bit combinations from the table for “Through Dovetail Router Bit Combinations" in the section "TABLES OF COMMONLY AVAILABLE ROUTER BIT SIZES". Use the following table to determine the thickness of the inlay line

Router Bit Set Combinations

Thickness of Inlay Line in

Approximate Thickness

 

Decimal Measurements

in Fractional Measurements

T1 & T2

0.056

7/128

 

 

 

T1 & T3

0.083

11/128

 

 

 

T1 & T4

0.097

3/32

 

 

 

T2 & T3

0.028

1/32

 

 

 

T2 & T4

0.042

5/128

 

 

 

T3 & T4

0.014

1/64

 

 

 

Use the set with the bigger dovetail bit for the first joint. Make sure that the length of the cutter on the bit is at least the thickness of the pin board plus the thickness of the inlay line. At the same time, make sure that the length of the cutter on the straight bit is at least the thickness of the tail board.

Use the set with the smaller dovetail bit for the second joint. Make sure that the length of the cutter is at least the thickness of the pin board. At the same time, make sure that the length of the cutter on the straight bit is at least the thickness of the tail board plus the thickness of the inlay line.

Plane the inlay board the same thickness as the thickness of the pin board plus the thickness of the inlay line from the table above.

MAKE THE FIRST JOINT

Make the first joint the same way that you would make a standard through dovetail (Fig. 68A).

If the jig is set up to make through dovetails with the tails and pins slightly protruding or recessed, use the alternate method of setting the router bit depth found in the section on “MISCELLANEOUS TECHNIQUES”.

Glue the joint together and let it dry.

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Porter-Cable 4210 & 4212 instruction manual Inlayed Joints, Inlayed Through Dovetail, Make the First Joint
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4210 & 4212 specifications

Porter-Cable, a brand renowned for its high-quality power tools, offers a variety of products that cater to the needs of both professionals and hobbyists. Among its notable products are the Porter-Cable 4210 and 4212 Dovetail Jigs, which stand out for their precision, versatility, and user-friendly design. These jigs are essential for woodworking enthusiasts looking to create strong and visually appealing dovetail joints.

The Porter-Cable 4210 Dovetail Jig is designed with simplicity and ease of use in mind. It features a robust aluminum base that provides stability during operation, ensuring accurate cuts every time. One of its standout features is the built-in template system, allowing users to create half-blind, through, and box dovetails without hassle. The adjustable pins and tail spacing facilitate a variety of joint sizes, making it suitable for different projects, whether you’re building fine furniture or cabinetry.

Another remarkable feature of the 4210 is its user-friendly setup. The jig's intuitive design allows users to quickly adjust the settings for various woodworking applications, saving time and effort. The depth stop feature provides precise control over the cutting depth, allowing for consistent results that meet high-quality standards. The Porter-Cable 4210 is powered by a router, which adds to its versatility, enabling the creation of different joint types with ease.

The Porter-Cable 4212 Dovetail Jig takes the capabilities of the 4210 and brings them to the next level. This model offers enhanced features, including a more advanced template system that allows for greater customization and flexibility. The 4212 includes templates for both through and half-blind dovetails along with box joints, making it a comprehensive solution for woodworkers seeking variety in joint design.

Both jigs are equipped with a sturdy carrying case for portability, making them ideal for those who need to transport their tools to job sites or workshops. Additionally, the durable construction of both models ensures they can withstand the rigors of frequent use. Users appreciate the quality craftsmanship that Porter-Cable has maintained in both models.

Overall, the Porter-Cable 4210 and 4212 Dovetail Jigs are excellent additions to any woodworker's toolkit. With their combination of precision, ease of use, and versatility, they empower users to create professional-quality dovetail joints with confidence. Whether you are a beginner or an experienced craftsman, these jigs offer the reliability and performance necessary to enhance your woodworking projects.
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