TROUBLESHOOTING GUIDE

PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE AIR COMPRESSOR AND BLEED OFF ALL AIR TANK AIR PRESSURE.

PROBLEM

CAUSE

CORRECTION

 

 

 

Excessive tank

Pressure switch does not shut

Move the pressure switch lever to

pressure - safety

off motor when compressor

the “OFF” position. If the unit

valve pops off.

reaches “cut-out” pressure.

doesn’t shut off, and the electrical

 

 

contacts are welded together,

 

 

replace the pressure switch.

 

 

Contact an authorized service

 

Pressure switch “cut-out” too

center to check and replace

 

high.

pressure switch.

 

 

 

Air leaks at fittings.

Tube fittings are not tight

Tighten fittings where air can be

 

enough.

heard escaping. Check fittings with

 

 

soapy water solution. DO NOT

 

 

OVER-TIGHTEN.

 

 

 

Air leaks at or inside

Malfunctioning or dirty check

A malfunctioning check valve

check valve.

valve.

results in a constant air leak at the

 

 

pressure release valve when

 

 

pressure is in the tank and the

 

 

compressor is shut off. Drain tank

 

 

then remove and clean or replace

 

 

check valve. DO NOT OVER-

 

 

TIGHTEN.

 

 

 

Air leaks at pressure

Malfunctioning pressure switch

Remove and replace the release

switch release valve.

release valve.

valve.

 

Malfunctioning check valve.

A malfunctioning check valve

 

 

results in a constant air leak at the

 

 

pressure release valve when

 

 

pressure is in the tank and the

 

 

compressor is shut off. Drain tank

 

 

then remove and clean or replace

 

 

check valve. DO NOT OVER-

 

 

TIGHTEN.

 

 

 

Air leaks in air tank or

Damaged air tank.

DO NOT

at air tank welds.

 

DRILL INTO, WELD OR

 

 

 

 

OTHERWISE MODIFY AIR

 

 

TANK OR IT WILL

 

 

WEAKEN. THE TANK CAN

 

 

RUPTURE OR EXPLODE.

 

 

TANK MUST BE RE-

 

 

PLACED.

 

 

 

Air leaks between

Leaking o-ring.

Torque head screws to 8 ft.-lbs. If

head and valve

 

this does not stop leak, replace o-

plate.

 

ring.

 

 

 

13-ENG

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Porter-Cable CPF23400P instruction manual Troubleshooting Guide, Over-Tighten