MAINTENANCE SCHEDULE

Lubricate bar

sprocket hole . . . . . . . After each use

Check:

Fuel mixture level . . . . Before each use Bar lubrication . . . . . . . Before each use Chain tension . . . . . . . Before each use Chain sharpness . . . . Before each use For damaged parts . . Before each use For loose caps . . . . . . Before each use For loose fasteners. . . Before each use For loose parts . . . . . . Before each use

Inspect and Clean:

Bar . . . . . . . . . . . . . . . . Before each use Complete saw . . . . . . . After each use Air filter . . . . . . . . . . . . . Every 5 hours* Chain brake . . . . . . . . Every 5 hours* Spark arrestor screen

and muffler . . . . . . . . . Every 25 hours* Replace spark plug . Yearly Replace fuel filter . . . Yearly

* Hours of Operation

AIR FILTER

CAUTION: Do not clean filter in gasoline or other flammable solvent to avoid creating a fire hazard or producing harmful evapora- tive emissions.

Cleaning the air filter:

A dirty air filter decreases engine perform- ance and increases fuel consumption and harmful emissions. Always clean after every 5 hours of operation.

SClean the cover and the area around it to

keep dirt and sawdust from falling into the carburetor chamber when the cover is re- moved.

SRemove the parts as illustrated below.

SWash the filter in soap and water. Rinse in

clean cool water. Air dry completely before reinstalling.

SLightly oil air filter before installing to im- prove the efficiency of the air filter. Use 2--cycle engine oil or motor oil (SAE 30).

Squeeze excess oil from filter.

SReinstall parts.

Air Filter

Cylinder

Cover

 

 

Screws

 

Cylinder

 

Cover

INSPECT MUFFLER AND SPARK ARRESTING SCREEN

As the unit is used, carbon deposits build up on the muffler and spark arresting screen, and must be removed to avoid creating a fire hazard or affecting engine performance.

Replace the spark arresting screen if breaks occur.

Muffler Diffuser

Spark

Arresting

Screen

Muffler

Cover

Screws

Muffler Muffler

BodyCover

Cleaning is required every 25 hours of opera- tion or annually, whichever comes first.

S Loosen and remove the 2 muffler cover screws.

SRemove the muffler cover (cover snaps off muffler body).

SRemove muffler diffuser and spark arresting screen assembly. Notice the orientation of these parts for reassembling.

SClean the spark arrestor screen with a wire

brush. Replace screen if breaks are found. S Replace any broken or cracked muffler

parts.

SReinstall diffuser and spark arrestor screen

assembly with round holes facing up.

SReinstall muffler cover and 2 screws. Tight- en securely.

CARBURETOR ADJUSTMENTS

Your carburetor is equipped with limiter caps. Carburetor adjustment is a complicated task. We recommend that you take your unit to an authorized service dealer. Damage will occur if you turn the needles beyond the limiter stops.

BAR MAINTENANCE

If your saw cuts to one side, has to be forced through the cut, or been run with an improper amount of bar lubrication it may be necessary to service your bar. A worn bar will damage your chain and make cutting difficult.

After each use, ensure ON/STOP switch is in the STOP position, then clean all sawdust from the guide bar and sprocket hole.

To maintain guide bar:

SMove ON/STOP switch to the STOP posi- tion.

SLoosen and remove chain brake nuts and chain brake. Remove bar and chain from

saw.

SClean the oil holes and bar groove after each 5 hours of operation.

Remove Sawdust From

Guide Bar Groove

Sprocket Hole

Oil Holes

S Add lubricant to sprocket hole after each use.

SBurring of guide bar rails is a normal process of rail wear. Remove these burrs with a flat

file.

SWhen rail top is uneven, use a flat file to re- store square edges and sides.

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Poulan 2001-07 AIR Filter, Cleaning the air filter, Inspect Muffler and Spark Arresting Screen, Carburetor Adjustments