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Tiger JD 5083E, JD 5101E, JD 5093E Maintenance Ball Valves, Greasing Cutter Shaft - Flail Mowers

Models: JD 5093E JD 5101E JD 5083E

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MAINTENANCE

MAINTENANCE

BALL VALVES

The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR P.T.O. ! Failure to do so may result in component failure!

GREASING CUTTER SHAFT – FLAIL MOWERS

Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover. Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done with a standard grease gun daily or at 8 hour intervals. CAUTION: Over greasing may cause premature seal failure.

Side & Rear flail Maintenance Section 4-17

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Tiger JD 5083E, JD 5101E, JD 5093E manual Maintenance Ball Valves, Greasing Cutter Shaft - Flail Mowers

Contents

PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation3301 N. Louise Ave Sioux Falls, SD 06010016TO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDASSEMBLY / MOUNTING SECTION TABLE OF CONTENTSCAUTION - YOUR SAFETY IS AT RISK This symbol meansSAFETY SAFETY SECTIONGeneral Safety Instructions and Practices Practice all usual and customary safe working precautions andSAFETY SAFETY LEA EL INSTRUCTIVODANGER SG-10 SAFETYDANGER DANGER DANGER DANGER DANGERsure you abide by the following rules SAFETYSAFETY SG-20SG-23 DANGER DANGER SAFETYDANGER DANGERDANGER SAFETYMany varied objects, such as wire, cable, rope, or chains, can become DANGERSAFETY DANGER DANGERSTOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS DANGER SAFETYDANGER DANGER“Wait a minute...Save a life!” SEE YOURDEALER SAFETYSAFETY LOCATION 21405 MOWER DECK 22839 MOWER DECK 22840 INSIDE OF CAB24028 MOWER DECK SAFETY LOCATION 10” x 5.5” MOWER DECK 18.25” x10” HYDRAULIC TANK42350 MOWER DECK 33743 INSIDE OF CAB SAFETY LOCATION 42399 MOWER DECK 42400 MOWER DECK 6T3217 MOWER DECK6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT SAFETY LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB6T3223 INSIDE OF CAB 6T3224 MOWER DECK 6T3230 INSIDE OF CAB SAFETY LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CAB 34852 HYDRAULIC TANK 06550054 ON MOWER HEAD SAFETY50023 SAFETYDRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may DESCRIPTIONDUTIES SAFETY FEDERAL LAWS AND REGULATIONSEmployer-Employee Operator Regulations This Act SeeksSide & Rear flail Safety Section SAFETYAssembly Section ASSEMBLY SECTIONASSEMBLY TRACTOR PREPARATIONCRANKSHAFT ADAPTER PANEL BOLTS TO BE REMOVED ASSEMBLY DRIVESHAFT ACCESSADJUSTING REAR WHEELS DRIVESHAFT COVER PRE-TAPPED MARKING HARDWARE TO BE REMOVEDDRIVESHAFT COUPLER - LOADER ASSEMBLY WHEEL SPACER WITH WHEEL WELL TANKHYDRAULIC TANK INSTALLATION ASSEMBLY AXLE BRACEVALVE MOUNTING ASSEMBLY POLYCARBONATE SAFETY WINDOWASSEMBLY SWITCH BOX WIRING ASSEMBLY MAIN FRAME MOUNTING HUSCO VALVE PLUMBING SCV ONLY UNITSSELECTIVE CONTROL VALVE SCV MID-MOUNT VALVE ASSEMBLY HUSCO VALVE PLUMBING WITH MID-MOUNT VALVEASSEMBLY CABLE CONTROL LEVER STAND SCV ONLY UNITS WINDOW ROUTING ASSEMBLY CABLE CONTROL LEVER STANDASSEMBLY HOSE AND CABLE ROUTING FIRST HOLESECOND HOLE HOSE COVERING ASSEMBLYSecure hoses together with zip ties wherever loose. Wrap the hoses between the main boom and secondary boom with the yellow hose cover, secure with black string provided. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties. On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap. Cover the valve, valve fittings with the yellow hose cover and secure with black string provided FILLING HYDRAULIC RESERVOIR ASSEMBLY FRONT PUMP MOUNTINGINSTALLING O-RING FITTINGS INSTALLING NATIONAL PIPE FITTINGSCONTINUOUS DUTY SOLENOID SWITCH OPTIONAL ASSEMBLY MOTOR SOLENOID VALVE MOUNTINGInstall ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the commons section. These fittings should be positioned to face the butt end of the cylinder COMBO LIFT DRAFT BEAM INSTALLATIONDRAFT BEAM MOUNTING ASSEMBLYCheck that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears DECK MOUNTINGLIFT CONTROL FEEDLINES ASSEMBLYASSEMBLY TRAVEL LOCK MOUNTING ASSEMBLY DECK / MOTOR FEEDLINE STOP BOLT ADJUSTMENTCHECK FOR FLUID LEAKS 4WD FRONT TIRE ADJUSTMENT ASSEMBLYIn order to prevent interference with mounted equipment, the front wheels on a 4WD 5101E tractor will have to be adjusted to approximately 64” center to center distance as shown below. Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this. Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for any interference MOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONAssembly Section ASSEMBLYOPERATION OPERATION SECTIONOPERATION CONTROL LOCATION AND FUNCTIONS OPERATION STARTING TRACTOR AND MOWERMOWER OPERATION OPERATIONThe rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above OPERATION OPERATION TRANSPORTING MOWER Transporting under the units own powerTransporting unit by flatbed trailer OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closedSide & Rear Flail Operation Section OPERATIONOPERATION INSPECTION SHEETS Flail Mower PRE-OPERATION InspectionTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or MOWERDO NOT OPERATE an UNSAFE TRACTOR or MOWER TRACTOR PRE-OPERATION InspectionOPERATION Tractor ID# Make Date ShiftOPERATION FRONT END LOADER PRE-OPERATION InspectionMower ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONTRACTOR PRE-OPERATION Inspection Tractor ID# Make Date ShiftMAINTENANCE MAINTENANCE SECTIONTiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower MAINTENANCE PRECAUTIONSBREAK IN PERIOD MAINTENANCECOMMENTS MAINTENANCE REGULAR MAINTENANCEDAILY OR EVERY 8 HOURS SERVICESYMPTOMS MAINTENANCE WEEKLY OR EVERY 50 HOURSTROUBLE SHOOTING SERVICECAUSE MAINTENANCESYMPTOMS Oil Temperature risesMotor will not work MAINTENANCEMAINTENANCE TORQUE SPECIFICATIONS Application MAINTENANCE LUBRICATION RECOMMENDATIONSGeneral Specification DescriptionMAINTENANCE POLYCARBONATE CARE & MAINTENANCE CLEANING THE SUPERCOAT HARD-COATGRAFFITI REMOVAL REPLACEING IN-TANK HYDRAULIC FILTER DETAILED MAINTENANCERECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS MAINTENANCEMAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENTHEAD BOWL MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS GREASING THE UPPER AND LOWER SHEAVESGREASING P.T.O. SHAFTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSMAINTENANCE GREASING THE REAR DRIVE BEARING AND EXTENSION COUPLER SHAFTGREASING PUMP DRIVE SHAFT COUPLER With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal. Grease them daily or every 8 hours ADJUSTING THE CABLE LIFTDRIVE SHAFT YOKE, U-JOINT & STUB SHAFT MAINTENANCEADJUSTING THE CUTTING HEIGHT ADJUSTING STANDARD DUTY CUT HEIGHTMAINTENANCE GREASING CUTTER SHAFT - FLAIL MOWERS MAINTENANCE BALL VALVESROSTA ARM MAINTENANCE ROSTA TENSIONERMAINTENANCE TENSIONER MEASUREMENT PROCEDURE Deflection Force Values - Standard Duty New Belt 20 to 25 poundsUsed Belt 12 to 20 pounds MAINTENANCE GREASING GROUND ROLLER SHAFT - FLAILGREASING THE IDLER TENSION ARMS IDLER TENSIONINGREVERSING MOWER ROTATION OF SIDE AND REAR FLAIL MOWERS MAINTENANCEFor standard cut on the mechanically driven rear flail mower, adjust so that the spring washer is flush with the spring guide as shown below Reinstall the idler arm and pivot pin. The pivot pin is installed into the hole in the pivot bracket closest to the idler pulley. When assembling for standard cut rotation, the idler arm is installed with the idler pulley toward the front of the mower with the pivot pin in the front hole. When assembling for reverse rotation, with smooth cut knives, the idler arm is installed with the idler pulley toward the rear of the mower with the pivot pin in the rear hole MAINTENANCEREVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS MAINTENANCEcontinued on next page The sprockets must be aligned and spaced approximately 3/8” apart. When changing from standard cut to smooth cut rotation, a spacer plate may have to be installed between the gear box and the frame. When changing from smooth cut to standard cut rotation the spacer plate is to be omitted. Install the chain for the chain coupling. If there is any binding, or no free movement in the chain, the bearing next to the coupler may be shimmed as required to eliminate the chain binding MAINTENANCE50” BOOM FLAIL KNIFE REPLACEMENT MAINTENANCEKNIFE BOLTS OR NUTS Knives should not be welded on for any reason MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENTSTANDARD OR HEAVY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT Knives should not be welded on for any reasonMAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOXMAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Side & Rear flail Maintenance Section MAINTENANCE CUTTERSHAFT BEARING REPLACEMENTThe following services should be performed daily or every 8 hours MAINTENANCE DAILY MAINTENANCE SCHEDULEJD 5101E - SIDE FLAIL MOWER PARTS SECTIONDirect any questions regarding parts to PARTS ORDERING GUIDETiger Corporation 3301 N. Louise Ave Sioux Falls, SDTRACTOR SPECIFIC PARTS PARTS SECTION TABLE OF CONTENTSASSEMBLY SECTION5101E TSF Parts Section TRACTOR MOUNT KIT - MAIN FRAME 5101EAVAIL TRACTOR MOUNT KIT - MAIN FRAME 5101EDESCRIPTION 067000905101E TSF Parts Section TRACTOR MOUNT KIT - HYDRAULICS 5101ESPLIT HOSE NOT SHOWN TRACTOR MOUNT KIT - HYDRAULICS 5101EDESCRIPTION 6T32005101E TSF Parts Section TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADERAVAIL TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADERDESCRIPTION 067000915101E TSF Parts Section TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADERREFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADERDESCRIPTION REFER TO MAIN FRAME PARTS5101E TSF Parts Section TRACTOR MOUNT KIT - WHEEL WELL TANKAVAIL TRACTOR MOUNT KIT - WHEEL WELL TANKDESCRIPTION 067000915101E TSF Parts Section TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANKAXLE BRACE,RH - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANKDESCRIPTION BRAKE VALVE - REFER TO MAIN FRAME PARTSDESCRIPTION CABLE CONTROLS - SCV ONLYDESCRIPTION CABLE CONTROLS - WITH MID-MOUNT VALVE5101E TSF Parts Section LIFT VALVE - CABLE CONTROL, CABLIFT VALVE - CABLE CONTROL, CAB DESCRIPTIONVLV,CHECK,W/.06 ORF,1/2MORx3/8 DESCRIPTION POLYCARBONATE SAFETY WINDOW - 5101E, CABWHEEL SPACER DESCRIPTIONRING,SPACER,WHEEL,JD 5101E TSF Parts Section PARTS SECTION COMMON SIDE FLAIL - STANDARD DUTYSPECIFIC PARTS TABLE OF CONTENTSASSEMBLY SECTIONPARTS ORDERING GUIDE Tiger Corporation3301 N. Louise Ave Sioux Falls, SD Side Flail Standard Duty Common Section COMBO DRAFT BEAM2. ORIENTATION OF ITEMS 4,5 & 6 ARE CRITICAL COMBO DRAFT BEAMDESCRIPTION 1. ITEM 30 IS USED ON THE GLAND END OF ITEM 2 AS NEEDEDSide Flail Standard Duty Common Section STD DUTY 63” SIDE FLAIL, STANDARD ROTATION - COMBO63” SIDE FLAIL, STANDARD ROTATION - COMBO DESCRIPTIONCUTTERSHAFT ASSY,STANDARD22, 23, 24, 25 Side Flail Standard Duty Common Section STD DUTY 63” SIDE FLAIL, REVERSE ROTATION - COMBO63” SIDE FLAIL, REVERSE ROTATION - COMBO DESCRIPTIONCUTTERSHAFT ASSY,STANDARD 22, 23, 24, 25 Side Flail Standard Duty Common Section STD DUTY 75” SIDE FLAIL, STANDARD ROTATION - COMBODESCRIPTION STD DUTY 75” SIDE FLAIL, STANDARD ROTATION - COMBOSide Flail Standard Duty Common Section STD DUTY 75” SIDE FLAIL, REVERSE ROTATION - COMBODESCRIPTION 75” SIDE FLAIL REVERSE ROTATION - COMBOSide Flail Standard Duty Common Section STD DUTY SIDE FLAIL DRIVE ASSEMBLYHOSE PRESSURE OF STANDARD ROTATION SIDE FLAIL DRIVE ASSEMBLYDESCRIPTION BONNET - REFER TO HEAD PARTSSide Flail Standard Duty Common Section HYDRAULIC LIFT CYLINDERDESCRIPTION HYDRAULIC LIFT CYLINDER3” X 10” CYLINDER #6T0151RSide Flail Standard Duty Common Section HYDRAULIC LIFT CYLINDER6T0187 HYDRAULIC LIFT CYLINDER3” X 12” CYLINDER DESCRIPTIONSide Flail Standard Duty Common Section RESERVOIR TANK FILTER ASSEMBLYAVAIL RESERVOIR TANK FILTER ASSEMBLYDESCRIPTION 06505044Side Flail Standard Duty Common Section 2SP HUSCO - POWER BEYOND2SP HUSCO - POWER BEYOND PART NO. QTYDESCRIPTION Side Flail Standard Duty Common Section 2SP HUSCO - POWER BEYONDVALVE SECTION DOUBLE ACTING, CENTER SPRING 2SP HUSCO - POWER BEYONDPART NO. QTY DESCRIPTIONSide Flail Standard Duty Common Section 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSESide Flail Standard Duty Common Section 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSESide Flail Standard Duty Common Section 2SP HUSCO - POWER BEYOND2SP HUSCO - POWER BEYOND PART NO. QTYDESCRIPTION Side Flail Standard Duty Common Section 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSESide Flail Standard Duty Common Section 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSESide Flail Standard Duty Common Section FRONT HYDRAULIC PUMP - HIGH PRESSURE23152 PUMP ASSEMBLY 1 3/4” COMPLETEFRONT HYDRAULIC PUMP - HIGH PRESSURE DESCRIPTIONSide Flail Standard Duty Common Section SIDE DECK MOTOR - HIGH PRESSUREDESCRIPTION MOTOR ASSEMBLY 350 - TSFMOTOR ASSEMBLY 350 - STD DUTY T3F SIDE DECK MOTOR - HIGH PRESSURESide Flail Standard Duty Common Section SIDE COOLERDESCRIPTION SIDE COOLERDESCRIPTION BRAKE VALVE ASSEMBLY W/ METRI PAKCHECK STEPS SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICBRAKE VALVE TROUBLESHOOTING FAILURE MODESIDE FLAIL TRAVEL LOCK DESCRIPTIONBONNET REFER TO HEAD PARTS DESCRIPTION TRAVEL LOCK LIFT BEAMSWITCHBOX SERVICE PARTS Side Flail Standard Duty Common Section SWITCHBOX SCHEMATICSide Flail Standard Duty Common Section Warranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONSAFETY IS YOU ONE LAST WORDTO THE OWNER / OPERATOR / DEALER OWNER REQUIREMENTSOPERATOR REQUIREMENTS Printed in USA Tiger Corporation