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Tiger JD 5101E, JD 5083E, JD 5093E manual Hose Covering, Assembly

Models: JD 5093E JD 5101E JD 5083E

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ASSEMBLY

HOSE COVERING

Secure hoses together with zip ties wherever loose. Wrap the hoses between the main boom and secondary boom with the yellow hose cover, secure with black string provided. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties. On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap. Cover the valve, valve fittings with the yellow hose cover and secure with black string provided.

Assembly Section 2-13

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Tiger JD 5101E, JD 5083E, JD 5093E manual Hose Covering, Assembly

Contents

3301 N. Louise Ave Sioux Falls, SD Tiger Corporation06010016 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONSTO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDCAUTION - YOUR SAFETY IS AT RISK TABLE OF CONTENTSThis symbol means ASSEMBLY / MOUNTING SECTIONSAFETY SAFETY SECTIONPractice all usual and customary safe working precautions and General Safety Instructions and PracticesSAFETY LEA EL INSTRUCTIVO SAFETYDANGER DANGER DANGER SAFETYDANGER DANGER DANGER SG-10sure you abide by the following rules SAFETYSG-20 SAFETYSG-23 DANGER SAFETYDANGER DANGER DANGERMany varied objects, such as wire, cable, rope, or chains, can become SAFETYDANGER DANGERDANGER DANGER SAFETYSTOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS DANGER SAFETYDANGER DANGERDEALER SEE YOURSAFETY “Wait a minute...Save a life!”LOCATION 21405 MOWER DECK 22839 MOWER DECK 22840 INSIDE OF CAB SAFETY24028 MOWER DECK LOCATION 10” x 5.5” MOWER DECK 18.25” x10” HYDRAULIC TANK SAFETY42350 MOWER DECK 33743 INSIDE OF CAB LOCATION 42399 MOWER DECK 42400 MOWER DECK 6T3217 MOWER DECK SAFETY6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB SAFETY6T3223 INSIDE OF CAB 6T3224 MOWER DECK 6T3230 INSIDE OF CAB LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB SAFETY6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CAB 34852 HYDRAULIC TANK 06550054 ON MOWER HEAD SAFETYDRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may SAFETYDESCRIPTION 50023Employer-Employee Operator Regulations SAFETY FEDERAL LAWS AND REGULATIONSThis Act Seeks DUTIESSide & Rear flail Safety Section SAFETYAssembly Section ASSEMBLY SECTIONTRACTOR PREPARATION ASSEMBLYCRANKSHAFT ADAPTER ADJUSTING REAR WHEELS ASSEMBLY DRIVESHAFT ACCESSDRIVESHAFT COVER PRE-TAPPED MARKING HARDWARE TO BE REMOVED PANEL BOLTS TO BE REMOVEDDRIVESHAFT COUPLER - LOADER ASSEMBLY WHEEL SPACER WITH WHEEL WELL TANKHYDRAULIC TANK INSTALLATION ASSEMBLY AXLE BRACEVALVE MOUNTING ASSEMBLY POLYCARBONATE SAFETY WINDOWASSEMBLY SWITCH BOX WIRING HUSCO VALVE PLUMBING SCV ONLY UNITS ASSEMBLY MAIN FRAME MOUNTINGSELECTIVE CONTROL VALVE SCV MID-MOUNT VALVE ASSEMBLY HUSCO VALVE PLUMBING WITH MID-MOUNT VALVEASSEMBLY CABLE CONTROL LEVER STAND SCV ONLY UNITS WINDOW ROUTING ASSEMBLY CABLE CONTROL LEVER STANDFIRST HOLE ASSEMBLY HOSE AND CABLE ROUTINGSECOND HOLE ASSEMBLY HOSE COVERINGSecure hoses together with zip ties wherever loose. Wrap the hoses between the main boom and secondary boom with the yellow hose cover, secure with black string provided. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties. On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap. Cover the valve, valve fittings with the yellow hose cover and secure with black string provided INSTALLING O-RING FITTINGS ASSEMBLY FRONT PUMP MOUNTINGINSTALLING NATIONAL PIPE FITTINGS FILLING HYDRAULIC RESERVOIRCONTINUOUS DUTY SOLENOID SWITCH OPTIONAL ASSEMBLY MOTOR SOLENOID VALVE MOUNTINGDRAFT BEAM MOUNTING COMBO LIFT DRAFT BEAM INSTALLATIONASSEMBLY Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the commons section. These fittings should be positioned to face the butt end of the cylinderLIFT CONTROL FEEDLINES DECK MOUNTINGASSEMBLY Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting earsASSEMBLY TRAVEL LOCK MOUNTING STOP BOLT ADJUSTMENT ASSEMBLY DECK / MOTOR FEEDLINECHECK FOR FLUID LEAKS ASSEMBLY 4WD FRONT TIRE ADJUSTMENTIn order to prevent interference with mounted equipment, the front wheels on a 4WD 5101E tractor will have to be adjusted to approximately 64” center to center distance as shown below. Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this. Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for any interference MOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONAssembly Section ASSEMBLYOPERATION OPERATION SECTIONOPERATION CONTROL LOCATION AND FUNCTIONS OPERATION STARTING TRACTOR AND MOWEROPERATION MOWER OPERATIONThe rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above OPERATION Transporting under the units own power OPERATION TRANSPORTING MOWERTransporting unit by flatbed trailer OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closedSide & Rear Flail Operation Section OPERATIONTractor ID# Make Date Shift Flail Mower PRE-OPERATION InspectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATION INSPECTION SHEETSOPERATION TRACTOR PRE-OPERATION InspectionTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or MOWERMower ID# Make Date Shift FRONT END LOADER PRE-OPERATION InspectionDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONTRACTOR PRE-OPERATION Inspection OPERATIONTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERMAINTENANCE MAINTENANCE SECTIONBREAK IN PERIOD MAINTENANCE PRECAUTIONSMAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger MowerDAILY OR EVERY 8 HOURS MAINTENANCE REGULAR MAINTENANCESERVICE COMMENTSTROUBLE SHOOTING MAINTENANCE WEEKLY OR EVERY 50 HOURSSERVICE SYMPTOMSSYMPTOMS MAINTENANCEOil Temperature rises CAUSEMotor will not work MAINTENANCEMAINTENANCE TORQUE SPECIFICATIONS General Specification MAINTENANCE LUBRICATION RECOMMENDATIONSDescription ApplicationCLEANING THE SUPERCOAT HARD-COAT MAINTENANCE POLYCARBONATE CARE & MAINTENANCEGRAFFITI REMOVAL RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS DETAILED MAINTENANCEMAINTENANCE REPLACEING IN-TANK HYDRAULIC FILTERREPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT MAINTENANCE DETAILED MAINTENANCEHEAD BOWL GREASING THE UPPER AND LOWER SHEAVES MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSGREASING P.T.O. SHAFTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSEXTENSION COUPLER SHAFT MAINTENANCE GREASING THE REAR DRIVE BEARING ANDGREASING PUMP DRIVE SHAFT COUPLER DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT ADJUSTING THE CABLE LIFTMAINTENANCE With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal. Grease them daily or every 8 hoursADJUSTING STANDARD DUTY CUT HEIGHT ADJUSTING THE CUTTING HEIGHTMAINTENANCE GREASING CUTTER SHAFT - FLAIL MOWERS MAINTENANCE BALL VALVESROSTA ARM MAINTENANCE ROSTA TENSIONERDeflection Force Values - Standard Duty New Belt 20 to 25 pounds MAINTENANCE TENSIONER MEASUREMENT PROCEDUREUsed Belt 12 to 20 pounds GREASING THE IDLER TENSION ARMS GREASING GROUND ROLLER SHAFT - FLAILIDLER TENSIONING MAINTENANCEMAINTENANCE REVERSING MOWER ROTATION OF SIDE AND REAR FLAIL MOWERSFor standard cut on the mechanically driven rear flail mower, adjust so that the spring washer is flush with the spring guide as shown below Reinstall the idler arm and pivot pin. The pivot pin is installed into the hole in the pivot bracket closest to the idler pulley. When assembling for standard cut rotation, the idler arm is installed with the idler pulley toward the front of the mower with the pivot pin in the front hole. When assembling for reverse rotation, with smooth cut knives, the idler arm is installed with the idler pulley toward the rear of the mower with the pivot pin in the rear hole MAINTENANCEMAINTENANCE REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERScontinued on next page The sprockets must be aligned and spaced approximately 3/8” apart. When changing from standard cut to smooth cut rotation, a spacer plate may have to be installed between the gear box and the frame. When changing from smooth cut to standard cut rotation the spacer plate is to be omitted. Install the chain for the chain coupling. If there is any binding, or no free movement in the chain, the bearing next to the coupler may be shimmed as required to eliminate the chain binding MAINTENANCEMAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENTKNIFE BOLTS OR NUTS STANDARD OR HEAVY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENTKnives should not be welded on for any reason Knives should not be welded on for any reasonMAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOXMAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Side & Rear flail Maintenance Section MAINTENANCE CUTTERSHAFT BEARING REPLACEMENTThe following services should be performed daily or every 8 hours MAINTENANCE DAILY MAINTENANCE SCHEDULEJD 5101E - SIDE FLAIL MOWER PARTS SECTIONTiger Corporation PARTS ORDERING GUIDE3301 N. Louise Ave Sioux Falls, SD Direct any questions regarding parts toASSEMBLY PARTS SECTION TABLE OF CONTENTSSECTION TRACTOR SPECIFIC PARTS5101E TSF Parts Section TRACTOR MOUNT KIT - MAIN FRAME 5101EDESCRIPTION TRACTOR MOUNT KIT - MAIN FRAME 5101E06700090 AVAIL5101E TSF Parts Section TRACTOR MOUNT KIT - HYDRAULICS 5101EDESCRIPTION TRACTOR MOUNT KIT - HYDRAULICS 5101E6T3200 SPLIT HOSE NOT SHOWN5101E TSF Parts Section TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADERDESCRIPTION TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER06700091 AVAIL5101E TSF Parts Section TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADERDESCRIPTION TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADERREFER TO MAIN FRAME PARTS REFER TO MAIN FRAME PARTS5101E TSF Parts Section TRACTOR MOUNT KIT - WHEEL WELL TANKDESCRIPTION TRACTOR MOUNT KIT - WHEEL WELL TANK06700091 AVAIL5101E TSF Parts Section TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANKDESCRIPTION TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANKBRAKE VALVE - REFER TO MAIN FRAME PARTS AXLE BRACE,RH - REFER TO MAIN FRAME PARTSDESCRIPTION CABLE CONTROLS - SCV ONLYDESCRIPTION CABLE CONTROLS - WITH MID-MOUNT VALVE5101E TSF Parts Section LIFT VALVE - CABLE CONTROL, CABDESCRIPTION LIFT VALVE - CABLE CONTROL, CABVLV,CHECK,W/.06 ORF,1/2MORx3/8 DESCRIPTION POLYCARBONATE SAFETY WINDOW - 5101E, CABDESCRIPTION WHEEL SPACERRING,SPACER,WHEEL,JD 5101E TSF Parts Section PARTS SECTION COMMON SIDE FLAIL - STANDARD DUTYASSEMBLY TABLE OF CONTENTSSECTION SPECIFIC PARTSTiger Corporation PARTS ORDERING GUIDE3301 N. Louise Ave Sioux Falls, SD Side Flail Standard Duty Common Section COMBO DRAFT BEAMDESCRIPTION COMBO DRAFT BEAM1. ITEM 30 IS USED ON THE GLAND END OF ITEM 2 AS NEEDED 2. ORIENTATION OF ITEMS 4,5 & 6 ARE CRITICALSide Flail Standard Duty Common Section STD DUTY 63” SIDE FLAIL, STANDARD ROTATION - COMBODESCRIPTION 63” SIDE FLAIL, STANDARD ROTATION - COMBOCUTTERSHAFT ASSY,STANDARD22, 23, 24, 25 Side Flail Standard Duty Common Section STD DUTY 63” SIDE FLAIL, REVERSE ROTATION - COMBODESCRIPTION 63” SIDE FLAIL, REVERSE ROTATION - COMBOCUTTERSHAFT ASSY,STANDARD 22, 23, 24, 25 Side Flail Standard Duty Common Section STD DUTY 75” SIDE FLAIL, STANDARD ROTATION - COMBODESCRIPTION STD DUTY 75” SIDE FLAIL, STANDARD ROTATION - COMBOSide Flail Standard Duty Common Section STD DUTY 75” SIDE FLAIL, REVERSE ROTATION - COMBODESCRIPTION 75” SIDE FLAIL REVERSE ROTATION - COMBOSide Flail Standard Duty Common Section STD DUTY SIDE FLAIL DRIVE ASSEMBLYDESCRIPTION SIDE FLAIL DRIVE ASSEMBLYBONNET - REFER TO HEAD PARTS HOSE PRESSURE OF STANDARD ROTATIONSide Flail Standard Duty Common Section HYDRAULIC LIFT CYLINDER3” X 10” CYLINDER HYDRAULIC LIFT CYLINDER#6T0151R DESCRIPTIONSide Flail Standard Duty Common Section HYDRAULIC LIFT CYLINDER3” X 12” CYLINDER HYDRAULIC LIFT CYLINDERDESCRIPTION 6T0187Side Flail Standard Duty Common Section RESERVOIR TANK FILTER ASSEMBLYDESCRIPTION RESERVOIR TANK FILTER ASSEMBLY06505044 AVAILSide Flail Standard Duty Common Section 2SP HUSCO - POWER BEYONDPART NO. QTY 2SP HUSCO - POWER BEYONDDESCRIPTION Side Flail Standard Duty Common Section 2SP HUSCO - POWER BEYONDPART NO. QTY 2SP HUSCO - POWER BEYONDDESCRIPTION VALVE SECTION DOUBLE ACTING, CENTER SPRINGSide Flail Standard Duty Common Section 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSESide Flail Standard Duty Common Section 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSESide Flail Standard Duty Common Section 2SP HUSCO - POWER BEYONDPART NO. QTY 2SP HUSCO - POWER BEYONDDESCRIPTION Side Flail Standard Duty Common Section 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSESide Flail Standard Duty Common Section 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSESide Flail Standard Duty Common Section FRONT HYDRAULIC PUMP - HIGH PRESSUREFRONT HYDRAULIC PUMP - HIGH PRESSURE PUMP ASSEMBLY 1 3/4” COMPLETEDESCRIPTION 23152Side Flail Standard Duty Common Section SIDE DECK MOTOR - HIGH PRESSUREMOTOR ASSEMBLY 350 - STD DUTY T3F MOTOR ASSEMBLY 350 - TSFSIDE DECK MOTOR - HIGH PRESSURE DESCRIPTIONSide Flail Standard Duty Common Section SIDE COOLERDESCRIPTION SIDE COOLERDESCRIPTION BRAKE VALVE ASSEMBLY W/ METRI PAKBRAKE VALVE TROUBLESHOOTING SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICFAILURE MODE CHECK STEPSDESCRIPTION SIDE FLAIL TRAVEL LOCKBONNET REFER TO HEAD PARTS DESCRIPTION TRAVEL LOCK LIFT BEAMSWITCHBOX SERVICE PARTS Side Flail Standard Duty Common Section SWITCHBOX SCHEMATICSide Flail Standard Duty Common Section Warranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONSAFETY IS YOU ONE LAST WORDOWNER REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROPERATOR REQUIREMENTS Printed in USA Tiger Corporation