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Tiger JD 5093E, JD 5083E, JD 5101E manual Side Flail Standard Duty Common Section

Models: JD 5093E JD 5101E JD 5083E

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Tiger JD 5093E, JD 5083E, JD 5101E manual Side Flail Standard Duty Common Section

Contents

06010016 Tiger Corporation3301 N. Louise Ave Sioux Falls, SD PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONSTO THE OWNER / OPERATOR / DEALER FORWARD Tiger CorporationThis symbol means TABLE OF CONTENTSCAUTION - YOUR SAFETY IS AT RISK ASSEMBLY / MOUNTING SECTIONSAFETY SECTION SAFETYSAFETY General Safety Instructions and PracticesPractice all usual and customary safe working precautions and DANGER SAFETYLEA EL INSTRUCTIVO DANGER DANGER DANGER SAFETYDANGER DANGER SG-10SAFETY sure you abide by the following rulesSG-23 SAFETYSG-20 DANGER SAFETYDANGER DANGER DANGERDANGER SAFETYMany varied objects, such as wire, cable, rope, or chains, can become DANGERSTOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS SAFETYDANGER DANGER DANGER SAFETYDANGER DANGERSAFETY SEE YOURDEALER “Wait a minute...Save a life!”24028 MOWER DECK SAFETYLOCATION 21405 MOWER DECK 22839 MOWER DECK 22840 INSIDE OF CAB 42350 MOWER DECK 33743 INSIDE OF CAB SAFETYLOCATION 10” x 5.5” MOWER DECK 18.25” x10” HYDRAULIC TANK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT SAFETYLOCATION 42399 MOWER DECK 42400 MOWER DECK 6T3217 MOWER DECK 6T3223 INSIDE OF CAB 6T3224 MOWER DECK 6T3230 INSIDE OF CAB SAFETYLOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CAB SAFETYLOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB SAFETY 34852 HYDRAULIC TANK 06550054 ON MOWER HEADDESCRIPTION SAFETYDRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may 50023This Act Seeks SAFETY FEDERAL LAWS AND REGULATIONSEmployer-Employee Operator Regulations DUTIESSAFETY Side & Rear flail Safety SectionASSEMBLY SECTION Assembly SectionCRANKSHAFT ADAPTER ASSEMBLYTRACTOR PREPARATION DRIVESHAFT COVER PRE-TAPPED MARKING HARDWARE TO BE REMOVED ASSEMBLY DRIVESHAFT ACCESSADJUSTING REAR WHEELS PANEL BOLTS TO BE REMOVEDASSEMBLY WHEEL SPACER WITH WHEEL WELL TANK DRIVESHAFT COUPLER - LOADERASSEMBLY AXLE BRACE HYDRAULIC TANK INSTALLATIONASSEMBLY POLYCARBONATE SAFETY WINDOW VALVE MOUNTINGASSEMBLY SWITCH BOX WIRING SELECTIVE CONTROL VALVE SCV ASSEMBLY MAIN FRAME MOUNTINGHUSCO VALVE PLUMBING SCV ONLY UNITS ASSEMBLY HUSCO VALVE PLUMBING WITH MID-MOUNT VALVE MID-MOUNT VALVEASSEMBLY CABLE CONTROL LEVER STAND SCV ONLY UNITS ASSEMBLY CABLE CONTROL LEVER STAND WINDOW ROUTINGSECOND HOLE ASSEMBLY HOSE AND CABLE ROUTINGFIRST HOLE Secure hoses together with zip ties wherever loose. Wrap the hoses between the main boom and secondary boom with the yellow hose cover, secure with black string provided. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties. On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap. Cover the valve, valve fittings with the yellow hose cover and secure with black string provided HOSE COVERINGASSEMBLY INSTALLING NATIONAL PIPE FITTINGS ASSEMBLY FRONT PUMP MOUNTINGINSTALLING O-RING FITTINGS FILLING HYDRAULIC RESERVOIRASSEMBLY MOTOR SOLENOID VALVE MOUNTING CONTINUOUS DUTY SOLENOID SWITCH OPTIONALASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATIONDRAFT BEAM MOUNTING Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the commons section. These fittings should be positioned to face the butt end of the cylinderASSEMBLY DECK MOUNTINGLIFT CONTROL FEEDLINES Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting earsASSEMBLY TRAVEL LOCK MOUNTING CHECK FOR FLUID LEAKS ASSEMBLY DECK / MOTOR FEEDLINESTOP BOLT ADJUSTMENT In order to prevent interference with mounted equipment, the front wheels on a 4WD 5101E tractor will have to be adjusted to approximately 64” center to center distance as shown below. Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this. Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for any interference 4WD FRONT TIRE ADJUSTMENTASSEMBLY ASSEMBLY FINAL PREPARATION FOR OPERATION MOWER TESTINGASSEMBLY Assembly SectionOPERATION SECTION OPERATIONOPERATION OPERATION STARTING TRACTOR AND MOWER CONTROL LOCATION AND FUNCTIONSThe rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above MOWER OPERATIONOPERATION OPERATION Transporting unit by flatbed trailer OPERATION TRANSPORTING MOWERTransporting under the units own power Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closed OPERATIONOPERATION Side & Rear Flail Operation SectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER Flail Mower PRE-OPERATION InspectionTractor ID# Make Date Shift OPERATION INSPECTION SHEETSTractor ID# Make Date Shift TRACTOR PRE-OPERATION InspectionOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWERDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER FRONT END LOADER PRE-OPERATION InspectionMower ID# Make Date Shift OPERATIONTractor ID# Make Date Shift OPERATIONTRACTOR PRE-OPERATION Inspection DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERMAINTENANCE SECTION MAINTENANCEMAINTENANCE MAINTENANCE PRECAUTIONSBREAK IN PERIOD Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger MowerSERVICE MAINTENANCE REGULAR MAINTENANCEDAILY OR EVERY 8 HOURS COMMENTSSERVICE MAINTENANCE WEEKLY OR EVERY 50 HOURSTROUBLE SHOOTING SYMPTOMSOil Temperature rises MAINTENANCESYMPTOMS CAUSEMAINTENANCE Motor will not workMAINTENANCE TORQUE SPECIFICATIONS Description MAINTENANCE LUBRICATION RECOMMENDATIONSGeneral Specification ApplicationGRAFFITI REMOVAL MAINTENANCE POLYCARBONATE CARE & MAINTENANCECLEANING THE SUPERCOAT HARD-COAT MAINTENANCE DETAILED MAINTENANCERECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS REPLACEING IN-TANK HYDRAULIC FILTERHEAD BOWL MAINTENANCE DETAILED MAINTENANCEREPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT GREASING P.T.O. SHAFTS MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSGREASING THE UPPER AND LOWER SHEAVES MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivotsGREASING PUMP DRIVE SHAFT COUPLER MAINTENANCE GREASING THE REAR DRIVE BEARING ANDEXTENSION COUPLER SHAFT MAINTENANCE ADJUSTING THE CABLE LIFTDRIVE SHAFT YOKE, U-JOINT & STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal. Grease them daily or every 8 hoursMAINTENANCE ADJUSTING THE CUTTING HEIGHTADJUSTING STANDARD DUTY CUT HEIGHT MAINTENANCE BALL VALVES GREASING CUTTER SHAFT - FLAIL MOWERSMAINTENANCE ROSTA TENSIONER ROSTA ARMUsed Belt 12 to 20 pounds MAINTENANCE TENSIONER MEASUREMENT PROCEDUREDeflection Force Values - Standard Duty New Belt 20 to 25 pounds IDLER TENSIONING GREASING GROUND ROLLER SHAFT - FLAILGREASING THE IDLER TENSION ARMS MAINTENANCEFor standard cut on the mechanically driven rear flail mower, adjust so that the spring washer is flush with the spring guide as shown below REVERSING MOWER ROTATION OF SIDE AND REAR FLAIL MOWERSMAINTENANCE MAINTENANCE Reinstall the idler arm and pivot pin. The pivot pin is installed into the hole in the pivot bracket closest to the idler pulley. When assembling for standard cut rotation, the idler arm is installed with the idler pulley toward the front of the mower with the pivot pin in the front hole. When assembling for reverse rotation, with smooth cut knives, the idler arm is installed with the idler pulley toward the rear of the mower with the pivot pin in the rear holecontinued on next page REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERSMAINTENANCE MAINTENANCE The sprockets must be aligned and spaced approximately 3/8” apart. When changing from standard cut to smooth cut rotation, a spacer plate may have to be installed between the gear box and the frame. When changing from smooth cut to standard cut rotation the spacer plate is to be omitted. Install the chain for the chain coupling. If there is any binding, or no free movement in the chain, the bearing next to the coupler may be shimmed as required to eliminate the chain bindingKNIFE BOLTS OR NUTS 50” BOOM FLAIL KNIFE REPLACEMENTMAINTENANCE Knives should not be welded on for any reason MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENTSTANDARD OR HEAVY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT Knives should not be welded on for any reasonRECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOX MAINTENANCEMAINTENANCE CUTTERSHAFT BEARING REPLACEMENT MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Side & Rear flail Maintenance SectionMAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hoursPARTS SECTION JD 5101E - SIDE FLAIL MOWER3301 N. Louise Ave Sioux Falls, SD PARTS ORDERING GUIDETiger Corporation Direct any questions regarding parts toSECTION PARTS SECTION TABLE OF CONTENTSASSEMBLY TRACTOR SPECIFIC PARTSTRACTOR MOUNT KIT - MAIN FRAME 5101E 5101E TSF Parts Section06700090 TRACTOR MOUNT KIT - MAIN FRAME 5101EDESCRIPTION AVAILTRACTOR MOUNT KIT - HYDRAULICS 5101E 5101E TSF Parts Section6T3200 TRACTOR MOUNT KIT - HYDRAULICS 5101EDESCRIPTION SPLIT HOSE NOT SHOWNTRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER 5101E TSF Parts Section06700091 TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADERDESCRIPTION AVAILTRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER 5101E TSF Parts SectionREFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADERDESCRIPTION REFER TO MAIN FRAME PARTSTRACTOR MOUNT KIT - WHEEL WELL TANK 5101E TSF Parts Section06700091 TRACTOR MOUNT KIT - WHEEL WELL TANKDESCRIPTION AVAILTRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK 5101E TSF Parts SectionBRAKE VALVE - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANKDESCRIPTION AXLE BRACE,RH - REFER TO MAIN FRAME PARTSCABLE CONTROLS - SCV ONLY DESCRIPTIONCABLE CONTROLS - WITH MID-MOUNT VALVE DESCRIPTIONLIFT VALVE - CABLE CONTROL, CAB 5101E TSF Parts SectionVLV,CHECK,W/.06 ORF,1/2MORx3/8 LIFT VALVE - CABLE CONTROL, CABDESCRIPTION POLYCARBONATE SAFETY WINDOW - 5101E, CAB DESCRIPTIONRING,SPACER,WHEEL,JD WHEEL SPACERDESCRIPTION 5101E TSF Parts Section COMMON SIDE FLAIL - STANDARD DUTY PARTS SECTIONSECTION TABLE OF CONTENTSASSEMBLY SPECIFIC PARTS3301 N. Louise Ave Sioux Falls, SD PARTS ORDERING GUIDETiger Corporation COMBO DRAFT BEAM Side Flail Standard Duty Common Section1. ITEM 30 IS USED ON THE GLAND END OF ITEM 2 AS NEEDED COMBO DRAFT BEAMDESCRIPTION 2. ORIENTATION OF ITEMS 4,5 & 6 ARE CRITICALSTD DUTY 63” SIDE FLAIL, STANDARD ROTATION - COMBO Side Flail Standard Duty Common SectionCUTTERSHAFT ASSY,STANDARD22, 23, 24, 25 63” SIDE FLAIL, STANDARD ROTATION - COMBODESCRIPTION STD DUTY 63” SIDE FLAIL, REVERSE ROTATION - COMBO Side Flail Standard Duty Common SectionCUTTERSHAFT ASSY,STANDARD 22, 23, 24, 25 63” SIDE FLAIL, REVERSE ROTATION - COMBODESCRIPTION STD DUTY 75” SIDE FLAIL, STANDARD ROTATION - COMBO Side Flail Standard Duty Common SectionSTD DUTY 75” SIDE FLAIL, STANDARD ROTATION - COMBO DESCRIPTIONSTD DUTY 75” SIDE FLAIL, REVERSE ROTATION - COMBO Side Flail Standard Duty Common Section75” SIDE FLAIL REVERSE ROTATION - COMBO DESCRIPTIONSTD DUTY SIDE FLAIL DRIVE ASSEMBLY Side Flail Standard Duty Common SectionBONNET - REFER TO HEAD PARTS SIDE FLAIL DRIVE ASSEMBLYDESCRIPTION HOSE PRESSURE OF STANDARD ROTATIONHYDRAULIC LIFT CYLINDER Side Flail Standard Duty Common Section#6T0151R HYDRAULIC LIFT CYLINDER3” X 10” CYLINDER DESCRIPTIONHYDRAULIC LIFT CYLINDER Side Flail Standard Duty Common SectionDESCRIPTION HYDRAULIC LIFT CYLINDER3” X 12” CYLINDER 6T0187RESERVOIR TANK FILTER ASSEMBLY Side Flail Standard Duty Common Section06505044 RESERVOIR TANK FILTER ASSEMBLYDESCRIPTION AVAIL2SP HUSCO - POWER BEYOND Side Flail Standard Duty Common SectionDESCRIPTION 2SP HUSCO - POWER BEYONDPART NO. QTY 2SP HUSCO - POWER BEYOND Side Flail Standard Duty Common SectionDESCRIPTION 2SP HUSCO - POWER BEYONDPART NO. QTY VALVE SECTION DOUBLE ACTING, CENTER SPRING2 SP HUSCO - LOAD SENSE Side Flail Standard Duty Common Section2 SP HUSCO - LOAD SENSE DESCRIPTION2SP HUSCO - LOAD SENSE Side Flail Standard Duty Common Section2SP HUSCO - LOAD SENSE DESCRIPTION2SP HUSCO - POWER BEYOND Side Flail Standard Duty Common SectionDESCRIPTION 2SP HUSCO - POWER BEYONDPART NO. QTY 2SP HUSCO - LOAD SENSE Side Flail Standard Duty Common Section2SP HUSCO - LOAD SENSE DESCRIPTION2SP HUSCO - LOAD SENSE Side Flail Standard Duty Common Section2SP HUSCO - LOAD SENSE DESCRIPTIONFRONT HYDRAULIC PUMP - HIGH PRESSURE Side Flail Standard Duty Common SectionDESCRIPTION PUMP ASSEMBLY 1 3/4” COMPLETEFRONT HYDRAULIC PUMP - HIGH PRESSURE 23152SIDE DECK MOTOR - HIGH PRESSURE Side Flail Standard Duty Common SectionSIDE DECK MOTOR - HIGH PRESSURE MOTOR ASSEMBLY 350 - TSFMOTOR ASSEMBLY 350 - STD DUTY T3F DESCRIPTIONSIDE COOLER Side Flail Standard Duty Common SectionSIDE COOLER DESCRIPTIONBRAKE VALVE ASSEMBLY W/ METRI PAK DESCRIPTIONFAILURE MODE SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICBRAKE VALVE TROUBLESHOOTING CHECK STEPSBONNET REFER TO HEAD PARTS SIDE FLAIL TRAVEL LOCKDESCRIPTION TRAVEL LOCK LIFT BEAM DESCRIPTIONSWITCHBOX SERVICE PARTS SWITCHBOX SCHEMATIC Side Flail Standard Duty Common SectionSide Flail Standard Duty Common Section WARRANTY SECTION Warranty SectionPage WARRANTY INFORMATION THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREINONE LAST WORD SAFETY IS YOUOPERATOR REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROWNER REQUIREMENTS Printed in USA Tiger Corporation